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New A.N.Oil Pumps VERDICT.

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Fed up with excessive wet sumping and after reading recommendations on the Forum that they are so good, I decided to splash out and buy a new âAndover Nortonâ oil pump. I chose to buy it from RGM as they are priced the same and I needed other parts from them at the same time. Well the first one had to be sent back as it was initially impossible to turn and when I did get it turning it had a single tight spot remaining....not good methinks so sent it back. It was duly replaced with another one and this time it turned easily and to my mind possibly too easy!... On my old pump's removal, I was struck on how good this self refurbed pump actually was and doing a finger block test on the output it actually seemed to pump harder than the new one. Then I did a static drain-through test and low and behold I could see oil beginning to drain out of the feed nozzle in just a few seconds. Oh dear, I thought, I was hoping for an improvement here!

Now cut to the chase. How does it perform? Well I reckon the scavenge side does work that much better with a very high flow rate and instant priming but sadly the drain through is definitely no better. Now using fresh 40 SAE straight oil this time instead of my 20W-50 oil I was hoping for a really big improvement but sadly and annoyingly I seem to have wasted my money. I would go on to say I would have had a better improvement by leaving in the old pump and switching to the thicker oil.

Iâm posting this message to dispel the gossip that these wonderful new pumps built with precision and state of the art machinery are better than the originals. Sorry but they ARE NOT! Whatâs wrong with them? Well in my opinion the clearance between the gear-teeth and the casing is too wide.* This is the main through route for oil drainage whereas other routes through the contacting gears is really minimal as the free undriven gear is forced by oil gravity to be in firm contact with its neighbouring tooth and thus blocks the flow pretty well. Assuming side clearance on the gears to have been ground down to zero (if done with precision!) this only leaves the outer clearance which I believe could be manufactured with todayâs technology to have virtually rubbing clearance which before being sold could be bench run in to have a PERFECT FIT noting that once run in no further wear will take place and thus leave the gear to body clearances at a perfect zero or just a micron of clearance.

Conclusion...Donât believe all you read about these pumps and unless your pump is really knackered you wonât get any improvement from what you already have so donât waste your money....Les

*This can be observed in the following hand test. Hold the pump with the feed side outlet downwards and squirt in oil into the feed side input hole. Spin the pump and fully fill with fresh oil then block the feed outlet with the thumb firmly pushed onto it. Continue to turn the pump with no extra oil being dropped in. This will be difficult and should unquestionably force the finger away and eventually empty the pump of oil. However when I carried out this test, air bubbles are seen being blown back out of the oil input hole taking with it spurts of oil. Obviously with no extra oil added air is drawn into the gears but oil should not be seen squirting BACK OUT of the input side. This test reveals that there is too much clearance on the periphery of the gears teeth....IMHO

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I am in the middle of applying an improved AMR type anti sump scheme.

1. Machine the timing outer cover so a ball and spring can be fitted that when the engine is off blocks off the pump outlet. Just waiting for some EPDM 1/4" balls to finish this bit off, based on my current findings from anti sump valves in the return line working best with a rubber seat and steel ball a EPDM ball and steel seat should work just as well.

2. X ring seals fitted to machined grooves in the oil pump so oil cannot pass from the feed side to the return side internally within the pump along the shafts to then fill up the sump.

I have been reconditioning gear oil pumps for 25 years so very much had my doubts on the A N ones being any better than a properly DIY reconed pump, thanks for confirming.

Only issue to fixing the wet sumping is that it is a gauge of when your pump needs a recon, filling the sump in a couple of months says its ok, couple of weeks and you need to act. So without this gauge it just has to be added to routine maintenance eg every 15k to 20k miles.

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This forum software needs updating, I tried to post a comment and was told it had not gone through, so I post a second time to find it actually had been posted the first time after all.

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Well, I've posted on here that an Andover pump has given me better results than I've had with the previous four or five new pumps (including a Nourish) and it worked on a friend's 16H as well so the use of the term 'gossip' seems a little unfair.

Perhaps they keep a special batch of pumps to give the grumpy customers something to complain about ?

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Richard Payne insults:

"Perhaps they keep a special batch of pumps to give the grumpy customers something to complain about ?"

Totally uncalled for you TWAT!.....Les

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Previously les_howard wrote:

Richard Payne insults:

"Perhaps they keep a special batch of pumps to give the grumpy customers something to complain about ?"

Totally uncalled for you TWAT!.....Les

And so was that....

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No Way Mr Cordes..... Does someone have to include an insult just to back up what they are saying? Why didn't Mr Payne just write up his message with the experience and details he had without needing to add the final nasty comment?, I am as ever always interested in any ones findings as it generally proves to be useful but as said, why does someone need to or even have the right to add a cynical nasty and unjust insult?Please tell me why and then tell me Mr Cordes why did you not censure Mr Paynes totally unnecessary final remark?...Stop being so stupidly PC. and stand up for the victim and not the assailant....Les

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Les, I value what both you and Richard have to say on this forum

When I read Richard's comment I just thought it a bit of a laugh but clearly you didn't see it that way, reading your reply. I understand that too.

I'd rather keep my wet sumping than any fall out between owners that know their stuff. That would be a big loss.

Hope we can forget this and move on, after all it's the Northern riding season now, time to enjoy.

7 months early for this but: 'Peace on Earth, good will to all men.' (& Anna)

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Grumpy customer? Call that an insult? Dear oh dear, you are a sensitive fellow! It sounded like a joke to me, as it did to Neil. Maybe it was the time of night which affected your judgement when you made your uncalled for, offensive and disproportionate response. Had you slept on it, I suspect your response would have been different this morning, although your answer to that is predictable. You threw the first insult by your dismissal of other contributors findings on the subject as gossip, in the face of your clearly far superior opinion. Now you are lashing out with your insults, angry that you have been challenged, calling me stupid. Where will this stop? You must stop this right now, and temper your behaviour. This is no place for your vitriol.

Time for our webmaster to close this thread, with luck.

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Mr Cordes. You're just covering the fact and creating a smoke screen that you made a mistake and allowed someone to get away with an unnecessary personal abuse which is quite against the spirit of this Forum. I quite rightly reacted to his stupidy and bad manners and not so much as the words he chose. Tell me where on my original message I was grumpy, I simply reported the findings of two new pumps of Andover Norton origin hopefully serving the interest of fellow NOC members. My use of the word "gossip" was not meant as any belittling, it was perhaps badly chosen, but it is obvious I meant peoples messages written on this Forum that is not an insult. As for not being able to accept a challenge that is also nonsense I ALWAYS welcome other peoples findings in fact if a dozen members wrote that their pump was utterly perfect I would have the perfect case to return my 2nd version back for another replacement. I just accurately wrote up my findings, no grumpiness, no assumptions all in the spirit of helping others which I have always done my best to achieve within this Forum and by the way it will be up to the Webmaster to close this thread, not some anti Les Howard campaigner....Les

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Previously john_holmes wrote:

I am in the middle of applying an improved AMR type anti sump scheme.

1. Machine the timing outer cover so a ball and spring can be fitted that when the engine is off blocks off the pump outlet. Just waiting for some EPDM 1/4" balls to finish this bit off, based on my current findings from anti sump valves in the return line working best with a rubber seat and steel ball a EPDM ball and steel seat should work just as well.

2. X ring seals fitted to machined grooves in the oil pump so oil cannot pass from the feed side to the return side internally within the pump along the shafts to then fill up the sump.

I have been reconditioning gear oil pumps for 25 years so very much had my doubts on the A N ones being any better than a properly DIY reconed pump, thanks for confirming.

Only issue to fixing the wet sumping is that it is a gauge of when your pump needs a recon, filling the sump in a couple of months says its ok, couple of weeks and you need to act. So without this gauge it just has to be added to routine maintenance eg every 15k to 20k miles.

Thanks John for your reply...sorry for the delay in getting back to you, there was a slight distraction. Hopefully you will be able to show the finished anti sumping mod here when finished....Cheers....Les

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i am typing this from up the loft hiding under the insulation until things settle. thanks for the info with regards to the oil pump Les. you would think there would be some sort of quality control with such an important component.

Barry

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Hey guys stop all the in fighting between yourselves. Remember this type of behaviour is supposed to be addressed to us 961 owners. :)

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Good Grief ! I quite agree with Barry's comment and would actually have hoped that the oil pumps would (at least briefly) have been put on a test rig, although even with inaccuracies they probably deliver sufficient pressure.

I do stand by my initial impression that the original poster was being unfairly dismissive of those lesser-qualified beings who had reported positively on their experience with the pumps, going back some years. Could it be that there is a quality control problem with recent production ? I sincerely hope not, but regardless it does not cause previous, honestly reported information to become 'gossip'.

Unfortunately, the diatribe against AN also become one against fellow members who had dared to suggest the contrary to this as-yet unreported information.

I actually thought that a humorous aside was the best way of dealing with that. If someone calls me a miserable beggar on a forum it's simply a reflection of everyday life...but then I learned to deal with that sort of thing in the primary school...probably the first time that a teacher referred to me as 'Payne-in-the-arse' actually.

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Best way, Richard. I only once spit the dummy out when someone on here called me a coward. Nothing could be further from the truth. Hope we can continue to have discussions with humour here and there without the grief.

Talking of discussions, when is someone going to discuss tin primary chain case inners?

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Previously les_howard wrote:

No Way Mr Cordes..... Does someone have to include an insult just to back up what they are saying? Why didn't Mr Payne just write up his message with the experience and details he had without needing to add the final nasty comment?, I am as ever always interested in any ones findings as it generally proves to be useful but as said, why does someone need to or even have the right to add a cynical nasty and unjust insult?Please tell me why and then tell me Mr Cordes why did you not censure Mr Paynes totally unnecessary final remark?...Stop being so stupidly PC. and stand up for the victim and not the assailant....Les

HELLO GUYS ANNA HERE well I think LES was telling things has he found them to be And I know the guys at RGM motors and their not in the habit of sending out duff oil pumps If you have any problems with their item they happy to help out, and yes oil wet sumping is a big problem and very annoying BUT there are some things you have to understand about Norton oil pumps first , number 1 is there Not a dry sump oil pump when the engine is motionless and standing around for weeks or months you get oil draining back into the crankcase if you lost all your oil out of the tank then you know the oil pump need sorting on heavy twins there are two type of oil pumps the 3 Start was good up to 1964 even for the Atlas 750 then came the upgrade to the 6 start oil pump this run at double the speed of the old one, and number 2 the oil pump shaft rubbers wear out in time and the end plate wears being brass and Now Number 3 you need about a half pint of oil in the crankcases so the oil pump can feed from this on START UP, A dry sump crankcases are no goodhas the oil pump will only be pumping air and your large end bearings are not getting pressurized oil for well over 45 seconds to one minute now this is doing damage your large end bearings so now we have a problem that has not really been solvedhas yet draining the sump will be just as good has a tap or ball valve the answer could be a royal Enfield one by fitting a read valve at the base of the rear of the crankcases this will allow more oil to blown out has you kick over the engine with the plugs out before start up the excess oil can be blown back your oil tank and oil will be picked up with the pump at the same time well that's one idea but it's now up to you to come up with others its a age old adage something we have to live with if you want a Norton have fun your anna j
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Anna, what "oil pump shaft rubbers" are we talking about here? Your statement that the oil will only be pumping air is incorrect. Provided you have oil in the tank the feed side of the pump is primed and the "large ends" will be fed. The scavenge side of the pump may not have much to do if you have just drained the crankcases but on any engine just shut down, residual oil will drain from the inside surfaces and be there to prime the scavenge side of the pump. ( plus whatever drains through the pump during wets sumping) I have a theory that a chunk of oil hides in the timing case and only shows itself on shutdown by creeping through the timing side main bearing past the washer and into the crankcases.

I have just taken an oil pump apart and the gears vary in diameter by 0.004" so measuring the bores the clearance varies by between 0.002" and 0.006". Can someone post a picture of the O ring mod so I can consider doing it myself? thanks.

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These are my original notes on the oil pump mod.

That leaves the internal leak inside the oil pump, you dismantle the pump and then take the body and on the feed side open out the two 3/8" holes to 1/2" for a depth of .093 to .098. This is for the 3/8" ID 1/16" Cross section 1/2" OD rings. I use quad rings in this position Model: QR-012 3/8"ID X 1/2"OD X 1/16"CS as it is a marginal application and a proper garter seal would be best but space is limited and a garter seal would compromise the gear teeth seal and reduce pressure made.

And there is a pic here using O rings

http://i888.photobucket.com/albums/ac84/Nancydesigns/Pete/Norton/GEDC1061.jpg

The .093 to .098 depth is for when the diameter of the hole is to the correct formula for O ring crush which is slightly smaller than a 1/2" milling cutter makes so I instead went for 0.090 to compensate and this works.

Note that the space in the O ring groove must always be greater that the O ring volume.

X rings give you 4 sealing surfaces against 2 of a round O ring.

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Previously david_evans wrote:

Anna, what "oil pump shaft rubbers" are we talking about here? Your statement that the oil will only be pumping air is incorrect. Provided you have oil in the tank the feed side of the pump is primed and the "large ends" will be fed. The scavenge side of the pump may not have much to do if you have just drained the crankcases but on any engine just shut down, residual oil will drain from the inside surfaces and be there to prime the scavenge side of the pump. ( plus whatever drains through the pump during wets sumping) I have a theory that a chunk of oil hides in the timing case and only shows itself on shutdown by creeping through the timing side main bearing past the washer and into the crankcases.

I have just taken an oil pump apart and the gears vary in diameter by 0.004" so measuring the bores the clearance varies by between 0.002" and 0.006". Can someone post a picture of the O ring mod so I can consider doing it myself? thanks.

Hello guys I do not want to be proven wrong or right I want you guys to talk about this problem that age old and what the solution are other than TAPS ball valve and the like Norton,s them self did not even get aroundto solvingthis problem So it's up to us OWNERS to Do somethingwe all agree on So guys do not try to take verbal vengeance on each other has this will not get us anywhere Wet Sumping is an old problem that's not been Solved has yet I think a reed valve fitted in the lower rear of the Crankcase may just help things I have seen a kit that fits the Commando engine this acts has a presser releasevalve and the oil is then redirected back to the oil tank via a breather pipe and a small drain nut seems to be a good idea the other thing is knowing how much oil is in the crankcases after the bike has been stud for some time some modern bikes have an oil levelwidow anyway this something we can talk on for years so get your thinking caps on and see want everyone comes up with even if its right or wrong or a daft idea the feedback would be just great have fun yours anna j
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Hi John, David and Anna. Thanks very much for the replies here. Regarding the fitting of O rings on the shaft to prevent through leakage from the feed side through to the scavenge side and then down to the sump......The way I'm visualising it is that if the main body and end plates has been accurately ground flat to leave zero clearance between the sides of each gear wheel (4 off) there is a complete blockage of the oil route anyway?. I don't have a dismantled pump to hand but perhaps I'm overlooking something? ....Les

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Previously les_howard wrote:

Hi John, David and Anna. Thanks very much for the replies here. Regarding the fitting of O rings on the shaft to prevent through leakage from the feed side through to the scavenge side and then down to the sump......The way I'm visualising it is that if the main body and end plates has been accurately ground flat to leave zero clearance between the sides of each gear wheel (4 off) there is a complete blockage of the oil route anyway?. I don't have a dismantled pump to hand but perhaps I'm overlooking something? ....Les

Hello Les it's these small oilways that drain oil away, gets blocked in the one that runs down the back of the cylinder head and barrel gets blocked at the elbow in the crankcase it comes out into the timing side just above the timing chain you see a small hole there this drain is for excess oil from the inlet side rockers has the excess oil for the exhaust side runs down the push rod tunnel to feed the cam followers and then back into the crankcases to be picked up by the scavenge side of the oil pump .but you may already know this , yours anna j
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Les

"The way I'm visualising it is that if the main body and end plates has been accurately ground flat to leave zero clearance between the sides of each gear wheel (4 off) there is a complete blockage of the oil route anyway?"

If there is zero clearance then the pump will not turn, you need a clearance even if its 0.0005 to allow the pump to spin, if its too stiff you wear the drive gears out or even break them. Even with the smallest clearance that ideal state does not last for long, I deliberately recon mine a bit tight and then spin them slowly on my lathe for 15 mins fed with oil and they loosen up enough to fit. Even a typical auto oil filter only works down to 30 microns, so the oil collects fine particles that wear out the pump as you ride. So you are best assuming your pump will leak and plan accordingly.

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Wet sumping is a problem with all my Norton's except for my slimline Model 50. I bought The rebuilt engine from a gentleman called John Hill from Stafford in 1992. Never had it apart so what ever he did he did it right. After nearly a year of storage there was still less than a cup full of oil in the sump.(Tea cup)

On the other hand, I have a Dominator oil pump boxed up and oiled with a hand written note from the gentleman who serviced it. His name: John Hudson. I wonder if there is a secret within that pump? Pump never used since the service by John.

Of course, back in the day there was no problem as the bikes were started most days and used rather than stored. Starting your Norton's more often is one answer but not getting them hot enough creates other issues!

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Thanks again Anna, John & Neil.

Hi John,. It's surprising the 1/2 thou clearance is enough to pass much oil but it all adds up along with the peripheral clearances on the gear tips. I would love to see an experiment where various Norton pumps new, old and renovated were set up on a rig where pressurised paraffin or diesel oil was forced into the feed side inlet for a timed period and the escaping fluid collected and measured.** The pumps of course would not be driven but the low viscosity fluids used would allow a greater leakage over a fairly short timescale and hence a better and faster comparison of just how effective each pump was at blocking the drainage. The results would still represent the same comparison for thicker normal engine oil grades...Would make a nice YouTube video I reckon.

** Note that the set up should leave the scavenge-side holes open too as this will show the amounts of oil travelling through the pump spindles into the scavenge side of the pump. The leakage should be collected at the same time as the feed side drain through to get a total. Obviously one of the pumps should include the O ring modded version.

Hi Neil, interesting, I guess the only other thing that could hold back the oil would have been the big end clearance being dead tight, but once again if it was that tight it would be on the verge of seizing as soon as it turned by smearing the white metal into the oil way drillings, so he must have got the pump nearly perfect.

Back to the AN pump...I'm now using 50 weight oil which slows up the drain down just a bit more, but I guess there is more oil being blown off by the relief valve than going through the big ends when cold, but this shouldn't cause a problem though. ...Anyway, I'll have to leave this thread now as I've got so much work elsewhere to do ...tons of gardening work must be done....Cheers all....Les

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I forgot to say that I use 40 SAE in my singles, topping up as necessary with a bit of SAE 30 at the back end, when a bit cooler.

That said, wet sumping was no worse on my Mk3 Commando when I changed from SAE 40 to 20-50.

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Bringing this older thread back to life. I noticed the interesting write up regarding the manufacture of Norton Pumps by the AMC factory. Note that it appears the clearance of the gear teeth tips to the body was, as suggested by me, virtually RUBBING..This is why an original well made Norton pump will pass very little oil back to the sump via the feed side. Unfortunately making the pump with too wide a clearance is never going to produce the same seal....Read the attachment:

Attachments oil-pump-manufacture-jpg
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Les, do you have the source for this clipping?

Previously les_howard wrote:

Bringing this older thread back to life. I noticed the interesting write up regarding the manufacture of Norton Pumps by the AMC factory. Note that it appears the clearance of the gear teeth tips to the body was, as suggested by me, virtually RUBBING..This is why an original well made Norton pump will pass very little oil back to the sump via the feed side. Unfortunately making the pump with too wide a clearance is never going to produce the same seal....Read the attachment:

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Hi Julian...Thanks for asking and as you can see above Steve Adkins has kindly posted the link from where I sniped it from...quite an interesting story I think....Les

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Thanks to Les and Steve for this: from the July '88 edition of Classic Bike, I see -- I should have a copy of this issue myself, somewhere in deep storage.

Previously les_howard wrote:

Hi Julian...Thanks for asking and as you can see above Steve Adkins has kindly posted the link from where I sniped it from...quite an interesting story I think....Les

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Previously Bruce Mitchell wrote:

Previously steve_adkins wrote:

Greetings,

Not wishing to "Hijack" Les but have a look here:

http://www.workingatamc.london/images/links/article_working_for_amc.pdf

Rgds Steve

From the article:

"I think the best all-round bike that Plumstead made was the 650SS Manxman"

Vindicated Anna!

Bruce

Hello WELL ALL THE MANXMANs were built at Bracebrdge Street the Plumstead 650ss export bikes were a diffrent animal that had less parts than the Bracebridge street machnies witch where better made in my book I would never look at anything that came out of Plumbstead but thats just me! I Am a pure Bracebridge street enthusats where the Real Norton s came from plumstaed bikes were just copys this may up set you but the best of all Nortons where made in Bracebridge Street inculding the Manx Norton And by the time these bikes were being made the wrting was on the wall for plumbstead they went bust in 1966 Yours Anna J

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Previously anna jeannette Dixon wrote:

Previously Bruce Mitchell wrote:

Previously steve_adkins wrote:

Greetings,

Not wishing to "Hijack" Les but have a look here:

http://www.workingatamc.london/images/links/article_working_for_amc.pdf

Rgds Steve

From the article:

"I think the best all-round bike that Plumstead made was the 650SS Manxman"

Vindicated Anna!

Bruce

Hello WELL ALL THE MANXMANs were built at Bracebrdge Street the Plumstead 650ss export bikes were a diffrent animal that had less parts than the Bracebridge street machnies witch where better made in my book I would never look at anything that came out of Plumbstead but thats just me! I Am a pure Bracebridge street enthusats where the Real Norton s came from plumstaed bikes were just copys this may up set you but the best of all Nortons where made in Bracebridge Street inculding the Manx Norton And by the time these bikes were being made the wrting was on the wall for plumbstead they went bust in 1966 Yours Anna J

Oh well... I did wonder at the 650ss Manxman, I thought the Manxman was just 650.

 


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