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Front disc improvement?

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My splendid old Commando has travelled far and wide with me and I would not be without it - but - every time I get on it after riding my BMW GS I feel as though it has no brakes!

It has an RGM master cylinder sleeve kit, extended brake lever, braided brake lines, a Lockheed calliper and a 12" floating disc. The only thing I cannot vouch for is what type of brake pads it has in as it's been a while and I have forgotten! Is there a magic modern high friction type I should know about? I must say the pads that are in have been there a long time and appear to show no significant wear. And it always passed its MOT of course.

My colleagues all agree that they have never known anybody with a grip like mine - but still I can not really provoke an emergency stop worthy of the name out of the current set up! Modern traffic can so easily outbrake me that I have to leave 3 or 4 carlengths easily for peace of mind - and yet there are still the heartstopping moments when meeting tractors on country lanes when you have the "will it/won't it" moments as the intervening distance rapidly reduces. Yesterday on the Buttertubs Pass being a case in point - so today we have this enquiry.

Any suggestions short of going to a twin disc set up?

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Try EBC sintered pads. I have standard disc, sleeved master cylinder, Lockheed caliper and braided line and EBC sintered pads. I ride mostly two up and the brake is excellent. Easily as good as the twin discs on my '83 R100 Airhead. I used to use ordinary Ferodo pads and the EBC's definitely have more bite. 

Ian

In reply to by ian_goodhall

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Just to add but with a Question, I have just got my commando on the road, done about 1500 miles so far, I built the front brake with the same set up, rgm sleeved master cylinder Lockheed caliper braided line and standard disc, I find I can lock the front wheel from low speeds and it has a good stopping power from higher speed compared to the old "standard wooden" caliper. I got the Lockheed caliper from a friend new with new pads but he did not know the significance of the three red dots on one and two red dots and one green on the  pads [small paint dots on the side ] but I have a major rattle problem at low speed, the pads have no springs like on most bikes, so I tried a SMALL amount of caliper grease /paste at the back of the pads but that made no difference, I have looked at Lockheed drawing but see no  spring tensioners, it has the split pin pad retainers but the pads are knocking on the caliper I think, a small amount of pressure at slow speed stops the knock, the disc is not warped or out of true.

if there is no obvious solution I will try some different pads but they were new and are good at stopping the bike.

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Needless to say it should not rattle and mine has never rattled with any type of pad. I do get a bit of brake squeal with the EBC's but only at slow speeds.

I'd try some new pads. No idea what the dots could mean.

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Add biro springs on the split pins between the pads to stop the rattle, they are weak enough not to increase the pressure required to brake.

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Dear David,

 

There are sets of pads for go-karts that can be fitted to this caliper.  They are green and can be obtained from a Staffordshire-based parts supplier.

 

Good luck!

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Thanks for your suggestions and I will endeavour to track down this "Staffordshire parts supplier" for his go kart pads! Do you have a name?

One off  the wall suggestion though: my calliper lives behind the fork leg on the Offside of the bike. My pal has his calliper on the opposite side of his Commando, in front of the fork leg. Thinking about it I prefer the idea of the position on my bike as the pad is being forced against something solid whereas the calliper in front of the fork leg introduces tension forces rather than compression. Which is correct - is this the answer to my problem? I can only marvel at people who can lock the front wheel on their Commandos - I would need a stout stick to do that!

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The painted stripes on the back edge of Lockheed pads used to indicate the compound type. The standard items in the racing calipers were green / red / green...I'd be a bit concerned about non-matching pads.

The pair that I have here are also marked MNTX M64GG 0 6 A

Presumably a Mintex code ? I have a feeling that I used to know which compounds were indicated. It must be written down somewhere.

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Following valued responses to my initial question, I was having a dig around in the shed this morning and came across two disc pad sets, one part used, the other brand new. To my delight, the new set was identified as EBC FA16S. Had I bought them but never got around to fitting? Sadly not. They looked good but didn't fit. Pad area looked good but the pad material was not "deep" enough on the backing plate. Even with the calliper touching the edge of the disc, the pads still had about 5mm overhang. See pic for pad comparison. Why I still have them is a mystery?

I then went to see the other set I found. The pads were part worn, so presumably they had been in when I got the calliper ( bought secondhand from the NOC Classifieds if I remember.) I will have wanted new pads to fit my nice new, RGM 12" disc so bought new ones. I assume they must have come in this package, marked EMGO WW38152. (See pic) So that's probably what's in the bike now.  I have no idea what prompted me to buy this particular brand, other than to say it will have been on the basis of somebody's recommendation. Most of my stuff over the years has come from RGM so possibly from there but perhaps not. So the EBC pad I am looking for is not the FA16S. but an equivalent to an EMGO WW38152?

Whilst I was at it I took some measurements of the calliper and discovered that the pistons are 40 MM o/d . Is this what one might expect? This is well worth confirming as I bought it secondhand and although from a Norton chap, I have no idea of its origin other than the original Roadholder ad for a Lockheed racing calliper.  Can anyone confirm that my calliper is indeed the correct size for the Commando? It bears no numbers that I can see and looks just like any other Lockheed calliper so I am somewhat in the dark. I include a pic of that too.

One final point is that although the WW38152 pads fit, the calliper has to be set up quite carefully to ensure the inner edge of the pad material is not clipped by the spring retaining washers on the floating pins on the disc.

Any thoughts on these latest revelations would be most welcome.

 

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there is only one AP caliper size in that external design. Pads touching buttons: a slight chamfering of pads  by filing should solve that. Position of caliper left or right is mostly a matter of personal choice. Sizing of bracket will not be overly stressed. ( behind leg is slightly less rotational inertia when steering, due to fork yoke offset)

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on the edge, not friction face, obviously!!

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... having that "overhang" issue on my Commando with Lockheed caliper. I just cut the excess off with a hacksaw......

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So which EBC pad - or other make - fits this calliper?

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The pads I use are FA16HH. If the pads 'overhang' the disc then the bracket holding the caliper is wrong. The first bracket I bought to mount the Lockheed racing caliper was like that. Needed to take a bit off the top edge of the friction material, which I did for a while. I made my own bracket in the end which put the caliper further on to the disc and cured the problem. 

I really don't like those brackets, as in David's pictures, that have a slot so you can position the caliper for different size discs. A poor engineering solution in my opinion.

Ian

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Interesting article. I am looking at what front end to put on my N15cs. I remember when I had one new in 1970, it locked the front wheel with the standard drum brake. Parts are now expensive and of dubious quality. I have a set of late T140 harris forks with twin Brembo calipers, has anyone tried them on a Commando? I see that the pictures show the calipers once fitted to T140 triumphs, try a triumph supplier. Another thought. Put a new flexi pipe on and use racing brake fluid. The core of the pipe sometimes swells with old fluid and reduces braking efficiency, common on old Jaguars.

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Just a reply to Richard, the unmatched paint coded pads that do work well in stopping the bike are going to be changed to try stop the knock/rattle, I have their details written down as MNTX M108GG34A on both pads ? so not sure if the compound is different, regards the WW3815 number mentioned in this thread these are wassell supplied EMGO pads listed for the triumphs[though I think its the same caliper] with a OEM part number 99-2769 from my wassell book.

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In April this year a coal delivery vehicle pulled straight across the road in front of me whilst riding the 73 Commando. I braked hard and locked the front wheel up.The bike high sided me and I was thrown off but not before I'd lost most of my speed. Had I have hit the lorry broadside I wouldn't imagine I would be typing this now. I have the standard brake set up but I have fitted the sleeved down piston kit to the master cylinder. I also change the brake fluid at regular intervals, some bikes I have encountered have a 'squashy feel' to the brakes, could it be that these bikes have air in the brake line or the fluid is old? I am completely satisfied with the performance of the brakes on my 850. Needless to say it doesn't come close to the stopping power of my modern Ducati,

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I have ordered a set of EBC 16HH pads and taken the opportunity to flush the system out with new fluid. I am embarrassed to admit that I can't remember the last time I did this. There appeared to be no reluctance in the flow of fluid during bleeding, so hopefully that means the braided brake line hasn't collapsed in any way. Once I've got the job all back together again I will give it a close examination to ensure there are no mysterious swellings in the line under pressure. Unlikely I know but not unprecedented and nothing lasts for ever.

Regarding your comment on the bracket, Ian, I understand your point regarding the slotting being less than ideal. This one I machined myself out of aircraft grade aluminium and its a few mm thicker than  the bracket I bought with the calliper, which was in all likelihood just commercial alloy anyway. I'd rather it wasn't slotted, but the load is across the slots rather than along, and to be honest I would have been stuck without the ability to adjust it a little. There are no signs of stress cracking on the bracket and it's been on a few years.

In reply to by ian_goodhall

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"If the pads 'overhang' the disc then the bracket holding the caliper is wrong."

Maybe, but this was (and presumably still is) a built-in feature of the Norvil production racing brake with caliper mounting cast in with the fork slider (as fitted to my first Commando in 1972).

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I have fitted some Ferodo platinum pads reference FDB342P and they look the same material as the ones I took out in being sintered , just bedded them in and done about 100 miles, its stopped my slow speed knocking from the caliper area so it must have been the old pads as you explained earlier in the thread, stopping is good just the same as the ones I removed so all happy thank you for your comments  regards my problem .

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I got my 16HH pads from RGM at a very good price I must say and fitted them. First thing to notice was the pad area is smaller on the new pads. They fitted my set up perfectly without overlap on the outer edge, and I would suggest they are a couple of mm clear of the floating disc rivet springs. How much this smaller pad area affects the braking I can't say - but it must increase the load per sq ins?  Yesterday I took the bike out for 150 miles around the local Dales - aiming for a coffee stop at Slaidburn. The brake is transformed. By the time I was on my way home I was easily coping with the challenges of steep downhills and tight bends with just a slight touch of the front stopper. As to whether it would actually squeal the front tyre - I don't know and hope I never have occasion to find out! Most of my motorcycling life has been spent trying to keep the front wheel rotating under all circumstances and find myself reluctant to change this approach at my advanced years!

Thanks again for all advice.

 


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