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Swing arm roller bearings

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I spent a fun time last winter rebuilding the swing arm of my Commando (2A) with all the joys of seized spindle and reamed bushes. I also installed a mod which ensured lubrication in future would be easy , via an oil feed from the swing arm to up near the oil tank. Works a treat - sadly a great deal better than the O rings designed to keep the oil in the swing arm, resulting in puddles of 140 oil everywhere the bike is left!

In fairness I think the wear on the previous bush/ spindle combination had done some damage to the gearbox plate outer face such that it no longer presents a uniformly square surface to the swing arm bushes and the puny O rings designed to retain the oil.

Having given this matter some thought I have come to the conclusion that I cannot keep oil in the swing arm, so the answer must be not to put any in in the first place! I have read occasional references to roller bearing swing arms and would be fascinated to hear anything from anybody who has bought one, made one, using one, or any detail about the bearings used etc - as I think, as well as being a fascinating project, I don't have many other alternatives to explore - other than not to put any more oil in the swing arm set up I have!

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Hi Dave

I have a brand new one sitting in the garage at home, I did post pictures of it on this site some time ago. I bought it in the 80s for £120 as I remember.

Looking at it, it would appear that they have cut off the 2 swing arm bearing housings and replaced them with larger bearing housings that have the roller bearings fitted.

I am just in the process of putting my 850 swing arm together but did not use the roller so it's still sitting in the garage. A guy did reply to the pictures I posted saying that he was using one which was still in operation.

I agree the faces on the gearbox cradle are not the best in the world, and have just ordered up some EP140 in the hope that it will stay within the swing arm a little longer.

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John, I read your earlier posting on the subject and saw the photos you posted, which is pretty much what put the idea into my mind - but in that post you say that it is for a 750 and thus wouldn't fit your 850? The only difference I was aware of between swing arms was the Mk3 commando with the cotter pin locking arrrangement that earlier bikes didn't have - but I would bow to superior knowledge in this?

If it would fit my 850 Mk2a, I would be interested in it as I see no other way forward - without leaving a trail of EP140 behind me!

Dave

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It was me who said I've the same taper roller swinging arm still in use. I will be riding the Commando down to the Austria Rally next month if anyone wants a closer look?

Regards, Alan

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I suspect taper rollers would be the best way to go in this application. I will have a look around at currently available alternatives but would be quite interested in making my own based on a taper roller bearing set.

As to turning up in Austria - I am actually off to Geneva late in August (26th) on my BMW so that might be difficult!

Dave

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Hi Dave

Not sure where you live but happy to lend it to you, i am in Bedford.

I bought it for a 750 which i was restoring at the time and for some reason did not fit. Having stripped the 850 i have, it appears that the swing arm with the roller bearing fitted is an 850 reinforced swing arm. The pivot pin supplied with the swing arm has the slots for the cotter pins.

Alan can you post a picture of it fitted as it looks a monster compared to the original, how long has yours been fitted, and did you fit it, any problems with it?

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I am in Lancashire - so not that close unfortunately - By no means impossible though. I would also be interested in Alan's response to your enquiry and maybe, between us all, I could get enough information together to manufacture/modify a swing arm that fits the bill!

Thank you for your help,

Dave

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John,

do you intend hanging on to your roller bearing swing arm, having rebuilt your own bike without it - or would you part with it - to a very good home indeed?

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Previously john_neely wrote:

Alan can you post a picture of it fitted as it looks a monster compared to the original, how long has yours been fitted, and did you fit it, any problems with it?

Hi, as a reminder my previous post was:-

"I too bought one of these back in the 1980's, they were displayed at one of the NOC National rallies (if I remember correctly) and I bought one on an exchange basis. I believe the company also ran a small advert in Roadholder at the time. I tried to track the company down about 19 years ago but couldn't find them (R.A.X. of Wolverhampton). I have had mine fitted on both my Commandos at different times and it has been very good in service. Still in use on my 750 Interstate. I did have the end caps spindle come loose a couple of times in use, so I had it "re-designed" to lock into position better. (Tightening the end caps sets the taper rollers for free play. So you don't want it coming undone!)"

I first fitted it myself in 1999 and used it on a 750 Commando that was in Cafe racer style for about 3 years untill the bike was dismantled for rebuild. I then fitted it to my 750 Interstate when restoring it in 2005, it has remained in use since then and has done many miles. (As I said, soon to be ridden down to Austria). The larger bearing housings hardly notice when on the bike. One of the other things that "R.A.X. of Wolverhampton" didduring the conversion of the swinging arm was to weld in the strengthening gussets which converts a 750 type swinging arm into a stronger 850 style gusseted swinging arm. I will try and photograph it "installed" when I get a chance.Regards, Alan

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Alan/John, I look forward to seeing latest pics of Alan's roller bearing swing arm because it would seem that we have two different designs. Having studied John's pics, his swing arm appears to be roller bearings - or possibly a pair of single row ball bearings each side? The end cap appears to be just to keep the muck out?

If your version has taper roller bearings John, then it is obviously a quite different design.

Dave

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Previously Dave Broadbent wrote:

Alan/John, I look forward to seeing latest pics of Alan's roller bearing swing arm because it would seem that we have two different designs. Having studied John's pics, his swing arm appears to be roller bearings - or possibly a pair of single row ball bearings each side? The end cap appears to be just to keep the muck out?

If your version has taper roller bearings John, then it is obviously a quite different design.

Dave

You'd better look again Dave, I've seen the pictures of Johns swinging arm and am sure it's identical to mine (before I modified it). The end caps are the flaw in it's design (IMHO) as they are not really adequate for setting the taper rollers. I hope to get at my bike tomorrow & take some pictures to post.

Regards, Alan

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Dave, there is an alternative: use a 50/50 mix of engine oil and ISO680 liquid grease. A lot more viscous than 140, but still flowing, albeit at a very, very slow rate, thus still fulfilling the function: keeping the spindle bushes lubricated and the moisture out. That is all it has to do.

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Here is a picture of the R.A.X. taper roller swinging arm showing the welded in strengthening gusset which was part of the original conversion. (sorry it's so dirty, it get used) I'm changing the tyre before Austria so might get better pictures while the wheel is out.

Regards, Alan

Attachments taper-swinging-arm-gusset-jpg
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Alan, thanks for posting the pics. Don't worry about the mudguards - it's only at the National Museum that mudguards are as shiny on the inside as well as out - although a few owners at bike shows these days clearly feel differently!

Still engineering my own swing arm here and wondering whether your set up has only a single taper roller bearing in each side of the bike? That being the case you are actually pre loading the bearings against the transverse stiffness of the swing arm itself - not against the sides of the gearbox cradle? So you probably have some sort of shimming to do at the inside faces to eliminate any endfloat of the swing arm across the frame? Is that correct?

I have been playing about with numerous options here - but it would be nice to have the detail of the design that has clearly stood the test of time!

As to the thicker oil Bennie, I feel that the uneven wear I have in the gearbox plates, caused by the previous swing arm bearing failure has created a situation where any liquid lubrication would find its way out ultimately - albeit a lot slower that it currently does if I used your recipe!

The other reason I'm keen on the roller bearing fix though is quite simply that it is a fascinating piece of engineering development to undertake.

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Sorry Alan, just realised that the lock screw at the centre of the swing arm spindle would prevent endfloat in conjunction with the preloaded endcaps. I'll get there in the end!

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Just had a nose on fleabay. There is a chap selling plastic swinging arm bushes. Before you all gasp a last breath and keel over, He is from Australia and these bushes are made from super duper new fangled plastic usede in the underwater world. They do not need lube once fitted and are of a better design with big flanges and thicker bits where needed, Have a look and see what you think. Laughing

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Barry, I think the bearing in your reference is a work of art but a massive overkill in this application. A high precision bit of kit - certainly not cheap - designed for long life of shaft alignment and support in an arduous agricultural environment. The Commando is a relatively light motorcycle by modern standards and the maximum movement of the bearing in service is probably plus or minus 15degrees of rotation?

At the opposite end of the spectrum, I really like the idea of "plastic" bushes in my swing arms. There are a whole range of new engineering materials out there and their mechanical properties continue to improve. Not heavily loaded with limited movement, and no heat to worry about, the right choice of such material could indeed be the answer I need. I would have no worries experimenting with a set on my bike anyway. I have just spend a half hour on Ebay trying to track down the supplier but with out success. Can you give me a reference please Boo?

Dave

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Hi Dave. like you say a bit of overkill but in my case not knowing the loads/forces being applied not a bad thing. there must be some material out there that will do the job.

Barry

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Velo owners can get a metal backed acetyl swinging arm bush which by all accounts works well. I'm not sure whether a bush completely made of acetyl or other plastic would have the load bearing capacity.

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Thanks for all comments - I'm currently investigating a modern plastic with the same or better mechanical properties as oilite. It will be interesting to see whether the material can meet this criteria.

I have still not managed to find anybody on Ebay advertising anything under "Plastic swing arm bearings" or similar titles, so if you are reading this, Boo cock, and can give me a point in the right direction I would appreciate it.

In the short term I am interested to try the liquid grease idea as the bike will not be coming apart again until winter. Bennie Hulshof suggested ISO680 grease - which I have since found is readily available but in 25 litre drums! A more modest equivalent appears to be a 500g tub of Millergrease EPL 0, which is quoted as semi liquid and recommended for diffs and gearboxes specifying a liquid grease. Near enough I would have thought?

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I used Spheerol semi liquid grease in my 1931 Sunbeam gearbox. Available in 500g tins. In fact if you're anywhere near Hall Green pop in and I'll give you some! Its main use is for front swivels on earlier Land Rovers.

I seem to remember that the original argument against using grease in the swinging arm was that it blocked up the pores in the bushes but probably most of us don't ride the distances that would bring this to light.

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Previously Dave Broadbent wrote:

Thanks for all comments - I'm currently investigating a modern plastic with the same or better mechanical properties as oilite. It will be interesting to see whether the material can meet this criteria.

I have still not managed to find anybody on Ebay advertising anything under "Plastic swing arm bearings" or similar titles, so if you are reading this, Boo cock, and can give me a point in the right direction I would appreciate it.

In the short term I am interested to try the liquid grease idea as the bike will not be coming apart again until winter. Bennie Hulshof suggested ISO680 grease - which I have since found is readily available but in 25 litre drums! A more modest equivalent appears to be a 500g tub of Millergrease EPL 0, which is quoted as semi liquid and recommended for diffs and gearboxes specifying a liquid grease. Near enough I would have thought?

Amaxon shows a brand called Super Lube, in a 1 quart bottle.

I took an empty bottle to a tractor repair shop and had it filled on the spot.

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I see 'bearing shop' say that DX are lined with PTFE. But that yellow stuff is an 'acetal copolymer' (if I remember correctly - it's 45 years ago I saw them used in bushes in a steel bridge damper system...). Certainly not PTFE (which is softer).

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Well at great expense to me I have attached a few pictures for you guys.

I put the swing arm on the bench to take a few pictures and in doing so chipped my newly painted barrels, you know when you start and you think if I don't move that it's going to get damaged and then you think oh I'll chance it......well I was right Cry

 


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