I've successfully extracted the timing pinion but can't remove the woodruff key. Any suggestions ?
Ive tapped with screwdrivers but it seems to be pretty solid.
Thanks
John
Penetratingting oil left to…
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If you've got a really…
If you've got a really decent pair of 'Vise-Grip' wrenches with new square jaws and undamaged faces, and the key has square flanks, they can sometimes be gripped on really hard and used to 'wiggle' a bit and worry the thing a little loose. You won't pull it out with them, but sometimes enough to get it moving.
Unfortunately, until the key is removed, the crank won't pass through the oil disc.
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Mole grips for me too
If you're lucky you can get a thin screwdriver under the jaws when you've grabbed the key and lever it off. If the jaws are worn / rounded it would be worth while facing them off on the grinder.
Another way is a thin screwdriver (jewellers' type or ground down electricians' type) used as a wedge underneath one end of the key and tapped lightly with a pin hammer although that will probably destroy the screwdriver.
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Penetratingting oil left to stand a few days - light tapping now and then to set up a lititle vibration - drive out by aligning drift ( screwdriver ?) axialy and upwards to rock key out of slot .