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Atlas White Smoke

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Hi ,

I started a thread with a heavy clutch to start with , and now progressd to white smoke pouring out the exhausts. The engine was rebuilt about 4 years ago before i purchased the bike and clocked up 134 miles. I purchased the bike 2 years ago and only yesterday fired it up and went round the block and clocked up 2 miles. I had started a thread with a heavy clutch so i made the adjustments and fired it up again. For a start i had a small amount of smoke out the left pipe then the right pipe started, while blipping the throttle created very large indian smoke rings . I have checked both sparks plugs and they are saturated in wet oil. Do you think it will be the valve guide seals or the rings .

Thanks in advance

Andrew

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Just a quick update ,

I have got the downpipes off, removed the carbs and on inspection in the ports the exhaust valve stems are oily and sticky, and the valve stems in the inlet ports are clean. I have got most the bolts out the cylinder head except the three at the front top the sunken ones. Could anyone advise on the correct socket sizes and length . Thanks

Andrew

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Have you drained the sump to make sure that it is not oil build-up there which is causing the problem ? ...and it couldn't have been mis-fuelled with diesel could it ? That causes lots of white smoke. I discovered that the hard way !

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Thank you Richard and Niel for the advice, I managed to get the front bolts out the head with a small 1/4 inch socket set a bit brutal , i will order a box spanner. I did get the head lifted up enough to have a look inside , both piston crowns are sooted up and looks like alot of oil has been thrown about, is there a knack to removing the cylinder head without raving the whole engine out , i have tried various positions apart from standing on my head.

Thanks

Andrew

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Could this simply have been wet sumping? If the bike had been standing a good long time it would chuck out white smoke and even smoke rings for a minute or two. Run it for 5 minutes and if it stops smoking it would indeed be wet sumping. In that case the simple solution would be to drain the sump before starting (but make sure there is oil in the tank first) and starting should be a smoke-free procedure.

Personally, I don't bother draining the sump on my Dominator if it has been left for a while. I just make sure the shed door is open to disperse the cloud when I start it.

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Hi ,

Before starting i drained the oil out of the sump and popped it back in the tank . On the first engine start there was a little bit of smoke out of one of the silencers which is understandble. I went for a short run not going above 40mph as the clutch was giving me some stick. I made a few clutch adjustments and on the second start up the smoking got so bad the engine started to rumble and i switched off quick. I knew it wasnt the big ends because i have heard this noise on a diesel roller when it was running on neat oil. Not convinced i started it the third time and white smoke pouring out and the engine sounded ok but i let it stop accidentally. So i went for the fourth go and it gave me such a kick back i thought right lets have a look and see whats going on in there.

The engine was rebuilt by JMC with 136 miles on the clock and following there work on a strip down i have my reservations.

Will keep posting and stick with me as i will need a lot of help.

Andrew

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Maybe too late now but next time do not stick to 40mph, give it some revs under load to get the rings to seat.

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Maybe too late now but next time do not stick to 40mph, give it some revs under load to get the rings to seat.

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I wonder if the pressure release ball valve in the timing case has stuck? It happened to me years ago. I can't remember exact symptoms but I do remember lots of smoke from oil in the wrong places.

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Hi ,

Thanks David and John for your advice, i do usually nip on a bit unfortunately not on this occasion.

I will carry on get the engine out and go through it , hopefully nothing too serious.

Will keep you posted.

Andrew

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Hi All,

An update on progress, i have managed to get the head off by taking the gearbox out sliding the engine backwards and getting it to tilt forwards with just enough room to wiggle it out. One thing i did notice a lot of the nuts and bolt were pretty easy to get off in my opinion not properly torqued down . The head gasket is saturated in oil and right across the barrels. Next job will be to clean everything up . Will try and post some pictures .

Andrew

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Have looked down the bores and they look preety clean and unscored, the pistons have stamped on the crowns 73/5 can anyone enlighten me, are they standard or have we had a rebore.

Andrew

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Head removal-Atlas no issue. remove all bolts/nuts and of course the head steady. Get astride the bike, raise the head with your hands either side (where the plugs would be) than use your fingers between the head and the barrels to raise/jiggle the push rods up inside the head, tip the head back and out.

No problem.

Looking forward to the next installment.

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Well i have checked everything over and cleaned the oil off the head and piston crowns all looks sound.

To be honest i am going to rebuild it back up and take a chance, i have got the head back on already.

Just hope when i fire it up i havent got Puffing Billy with me!!!Embarassed

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It is possible that oil was put in to protect, if not then you will be back where you started. I would have heated the head up and tapped the valve guides out enough to put some sealer round them,also checked that the rocker spindles were the right type and turned the correct way round. Piston oil ring type is also important with later oil bleed rods. oil drain hole clear in head and all the way down?.pressure release valve stuck?.oil returning to tank?.Oil residue from previous attempt to start with full sump?

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Thank you Robert for your advice, i will get the engine running by just putting the basics back together and see how we go. If the problem persists within the hour i can get it back on the bench again and go through it in more detail .

Andrew

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Just a quick update , i tried to get the head torqued down but one of the nuts or studs was about to slip so the engine is out and on the workbench .

Bit of a u turn, probably not a bad thing as things are not fitting together like a swiss watch and it needs to be if its going to be ridden.

Andrew

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Hi,

Just a quick update.

I have got the bike rebuilt just got to fit the tank and seat and run her up and see what happens.

Will keep you posted .

Andrew

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Compression rings can be put in upside down and be a problem, New bores need bedding in , oil bleed rods need their own type of piston rings ,head not tightenned down evenly, oil getting accross joint, plenty of things to check,don't be in a rush to reassemble till you have checked around, Easiest thing to take down and rebuild and be back to square 1. Been there ,done that, most frustrating.

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Hello Now what year is your Atlas I ask this because there are two types of oil pumps fitted to The Norton Atlas Early machinery had the 3 Start oil pump and after 1965 every thing went on to 6 start oil pumps and higher oil presser so to balancethis out they fittedpain rocker shafts and bleed hole in the con rods and shell bearing, where as the early models had NO oil holes in the shell bearings for the con rods so my prognosis is you have oil consumption and since the rebuild JMC will not know this information and fitted the later type shell bearing so your bottom end is not getting the right oil presser and the oil pump is over oiling the large ends which is the cause of oil getting up the bore and the oil ring not being able to cope with the large amountof oil and your engine runs rough oiling the spark plugs and you have oil coming in from the push rod tunnels to has the cylinder head was not torqued up right you do this in stages starting with the center nut by nipping it up first and then the 4 side bolts the rear one the two under the front the last two up front of the head then go around again, Now I just stripped a Norton Atlas Bottom half it is 1963engine bottomhalf and been rebuilt by some IDIOT who as used blue silicon on the crankcase halves and in doing so he has blocked up the savageside hole in the cases and fitted the wrong shell bearing and to top this off has fitted two odd con rods into the bargain no woulder there were signs of picking up on the shells so the crank needs a regrind now, all becauseof wrong shells and a blocked savage hole I only use STAG wellseal sparingly with a artists bush that all you need a thin layer of WELLSEAL will do the trick, Siliconsealants are NOT to be used ON any Vintage Nortons and make sure all mating surfaces are true before any engine assembly

Yours Anna J

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Hi Anna,

Thank you for your information, i have got 03/03/1967 on the log book, and engine crankcase numbers 2C/115983/P if that is of any help.

I was at a bike night in Skegness last thursday night and got talking to a fellow british biker and i got round to talking about the Atlas with the smoke problem and he basically said most problem solving can be performed without taking the engine out and he seems to reckon its the oil pump pressurising up and throwing oil up the bore.

Maybe a sticking ball in the pump and check it is pumping oil back to the tank.

I have sorted the clutch and will post the results on my other thread

Andrew

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Previously andrew_windsor wrote:

Hi Anna,

Thank you for your information, i have got 03/03/1967 on the log book, and engine crankcase numbers 2C/115983/P if that is of any help.

I was at a bike night in Skegness last thursday night and got talking to a fellow british biker and i got round to talking about the Atlas with the smoke problem and he basically said most problem solving can be performed without taking the engine out and he seems to reckon its the oil pump pressurising up and throwing oil up the bore.

Maybe a sticking ball in the pump and check it is pumping oil back to the tank.

I have sorted the clutch and will post the results on my other thread

Andrew

Hello Well you're not that far from Howden East Yorkshire the Branch meetsat the Bowmans Hotel every third Thursday at 7.30 for 8 pm start, now your Norton Atlas Number 20/115983 was built August1965 has all the data In Roy Bacon RestorationTwins Book is out by as much as 10 months As machines was built much earlier than he had data for, Norton was Building motorcycles and then sending them to storage on Liverpooldocks even before they were delivered to the dealers and the Factory records only tell you the despatchdate and where they were sent to and any modification made to the machine in question I have spent a long six years studyingNorton Twins Data and the information given in books and the Dates from machines are well different all Norton Featherbed frame has a Date of manufacture date stamp on the top lug next to the top yoke you have to remove seat and the fuel tank and scrap of paint to see the very small stamp markings of the date of manufacture both my Norton twin have this stamp marking my 1954 dominator and my 1960 Norton Manxman 650 is dated like this M/12/60 this is what stamped on my top lug of the Norton Manxman, And the 1954 Dominator is stamped D /4/54 . now back to your oil pump you could have the 3 start oilpump so it's well worth having a look if so your Crankshaft may have the oil holes in the shell bearings which are for the 6 start oil pump to sort this out you can then have to up grade to a six start oil pump which runs twice the speed of a 3 start oil pump and replace your rocker shafts with plain shafts as the early one were scrolled shafts to let more oil around the rockers at low pressure has it works off the return side and has for the pressure control valve in the outer timing case cover there are different thickness of springs and end plates for differentoil pumps like 3 start and 6 start and you could give Rodger a ring at RGM Motors he will give you some very good advice on oil pumps and presser release values Etc I hope you get your Nice Atlasrunning nicely again and enjoy your machine , Yours Anna J
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Hi ,

A update with the progress. I put new castrol 20/50 oil in the tank 2.56 litres, and some fresh fuel in the tank and she started second kick. I checked for oil returning to the tank which it was at a nice pace then it slowed up a little, but no white smoke. I thought this is too good to be true which it was. The engine breather pipe was throwing some out on the floor i thought fair enough and then i looked at the right hand carb and i saw what i thought was fuel dripping down the back of the barrel . It turned out to be clean oil instead of petrol which was a relief . So i have just got to find where the oil is seeping from.

I am not out the woods yet because the oil is going three ways and if it wasnt would i be pressurising up at the bottom end .

Andrew

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Previously andrew_windsor wrote:

Hi ,

A update with the progress. I put new castrol 20/50 oil in the tank 2.56 litres, and some fresh fuel in the tank and she started second kick. I checked for oil returning to the tank which it was at a nice pace then it slowed up a little, but no white smoke. I thought this is too good to be true which it was. The engine breather pipe was throwing some out on the floor i thought fair enough and then i looked at the right hand carb and i saw what i thought was fuel dripping down the back of the barrel . It turned out to be clean oil instead of petrol which was a relief . So i have just got to find where the oil is seeping from.

I am not out the woods yet because the oil is going three ways and if it wasnt would i be pressurising up at the bottom end .

Andrew

Hello Andrew good news your making progress in getting your Norton Atlasrunning right now there is a return oil way that runs from the inlet side of the cylinder head and mates up with the barrel and run down to the crankcase where it comes out into the timing chest side there is a small elbow in the crankcase were this oil return passageway get blocked up and all you need is a small drill bit and poke out the grunge from in there this oil way preventsa build up of oil to the in let valve guides the exhaust side run down the rockertunnel to lubricatethe camshaft followers. On my Norton Manxman, 650 it has a breather banjo from the domed nut on top of the inlet rocker cover this let air out to let the engine breathe better at high revs and you need to put you breather pipe in a catch tank you can buy these from eBay in any colour you like hope you get everything sorted before winter comes as I think we're in for a hard winter yours Anna J
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Before taking the head off again, which can get a bit frustrating, try going round the head fixings with a torque wrench (in the correct pattern of course) , take care as its easy to overdo this if the data is wrong. It stopped a similar leak on my 99. Avoid stainless bolts.

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Hi,

I went for a 50 mile jaunt a bit of a shake down really. I seem to get white smoke out the pipes when the engine gets a little hot , more noticeable been held in traffic and at traffic lights. Also on low revs as if the oil is building up. When the engine is working hard or at higher revs not so bad.

She is a lovely bike in cafe racer trim but a bit embarassing trailing smoke out.

Andrew.

P.S the bike is back on the lift any thoughts.

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White smoke is oil, could be going past valve seals or round the outside of the guides . A good way to find out whether the oil is comming from the head or from the pistons is to block off the head feed and ride it. Sounds a bit drastic but it won't do any harm for 5 miles at least. Smoke stops ,its the head,smoke carries on its from down below. You are then not so clueless!!.

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Thanks Robert ,

I will get the engine warmed up first most likely go for a rip round the block and then pull the feed pipe . It will most likely be this weekend and then i will report back to base with the results.

 


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