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Mudguard confusion

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Here’s a daft question for you... Is there a difference in width between a front mudguard for 7-inch forks and one for 7-3/8 inch forks? I’m particularly  curious about the size where the mudguard is relieved (‘scalloped’ inwards) to fit around the fork legs.

Here’s why I’m asking:

My slimline Dommie 99 project has 7-inch forks.  A while back I bought a chromed front mudguard (genuine Norton one) that was supposed to be the correct one for 7-inch forks. At that time I didn’t yet have any  top and bottom yokes - so I just accepted that it was the correct mudguard. A few weeks ago I had the mudguard blasted clean and professionally painted in a deep lustrous black gloss. Yesterday I tried to fit the mudguard to my rebuilt forks found that it’s too wide. Having said that, it is actually possible to fit the mudguard to the fork legs by careful manipulation but it’s a snug fit against the chrome fork slider extensions. If the bike was ridden like that, the bottom edges of the shrouds would hit the top surface of the mudguard - not good. I’m really confused about what my mudguard is from.

The gap between the insides of the fork shrouds is 115mm (4.5 inches) but the width across the top of the ‘scallop’ where it fits around the fork legs is 117mm. That means the fork shrouds can never move past the mudguard.

Does that make the mudguard one for 7-3/8 inch forks rather than 7-inch forks?

Anyone got any ideas - or the need for a newly glossed front mudguard?

If you’ve managed to read this far, thanks for sticking with it.

Regards

Tony

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I will take a measurement of my 7 " forks deep valenced guard for you to compare.  You will have a similar problem if you try to buy the  bridge seperately .

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Thanks Robert. My front mudguard is the type that has side valances - not sure if that helps/ makes a difference in trying to understand the problem. Does your mudguard go past the fork shrouds without rubbing when you compress the forks or does the mudguard rub on the shrouds?

Thanks

Tony

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YES - there are two sizes of front mudguad.

The wider one will fit the narrower forks - but the first time you use the front brake, you will know that you have a problem, as all the paint will be stripped off your shiny headlight brackets, as the forks dive under braking.

Been there, done that.

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My mudguard is correct for a 7" set of forks ,even so the clearance is minimal (but there) .It is also important to shim the brace with washers (if necessary)  to ensure that the forks are not loaded by the brace/guard  if the forks are to work freely and bushes are to last..------- Later,  I have tried to measure the guard but the wheel/tyre prevents me ,however the distance between the fork shrouds appears to be a shy 41/2" and the guard misses by about 1/8" each side at the valences and a bit less at the rolled edge  .  I recollect that fitting the guard was a bit like a chinese puzzle, and that a scrape of shroud paint is likely.  If you get a guard without brace you are unlikely to find a new/pattern one to fit.  An orriginal SH  white painted and rusty brace is a reasonable bet. A guard/brace from a pre 64 Navi should fit,   I do have a spare 99DL guard(no brace) if you get desperate ,but it has a distorted front lip to repair.  Your guard is probably  later 650ss 88ss, Atlas. or even Electra. ,all with 73/8" forks. Std Dommies of your period were often fitted with a standard (non valenced) front  guard from new,so another option!.

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Andy and Robert. Thank you so much for your replies. I did wonder if it was for an Atlas - did they ALL have 7-3/8 inch forks?  Andy - I feel your pain - luckily my mudguard is such a bad fit in my forks I wasn’t tempted to try bouncing the forks.

Robert, thanks for taking the trouble to measure your forks. Yours have the same 4-1/2 inch measurement as mine so that’s good. It’s now pretty obvious that my mudguard is way too big compared to the correct one.

Robert, I’m very interested in your spare front mudguard - thanks for offering it. Just how bad is that front edge? Light damage might not be a big issue for me as my mudguards will be painted black so I could do minor repairs with filler. If you are still agreeable to selling it, could you please  message me with photos of it and let me know how much you’d want for it? Thanks.

Thank you both once again for your help.

Regards

Tony

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All of the Norton big twins got the wider forks for the 1964 season. The change over from 7" seemed to begin in later 1963 with some models having separate clock fork mountings. By April 1964 the familiar twin clock plate had become common on both road models and off-road versions. A little later the clocks became the Smiths magnetic type.

One of the reasons for the big twin  fork width change was to allow the front tyre to be increased from 3.00"  x 19" to 3.25"  x 19"

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Hi Tony.   Due to covid worries ,not doing much at all. However if you pm me a mobile phone no I will get a photo to you . " eventually!"

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Thanks Philip. I accidentally ordered a 3.25x19 Avon Speedmaster for my front wheel. Do you think it will work in a 7 inch fork? There seems to be a quarter inch gap each side between the  fork brace and the tyre. Does that sound safe to you or is it too tight - any views gratefully accepted?

Regards

Tony

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That's plenty. The 90-90 Roadrunner I had was a hair's breadth from the bridge. The Roadrider I have won't fit.

The guards themselves are the same for both forks APART from the vital side indents. Lots of bikes have paint scars where tolerances have gone the wrong way with the narrow forks...

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Somewhere mentioned above is some information about the muguard/slider bracing bracket. There are variations in the dimensions  of these and this generally this and the wheel rim size will affect the clearance. I would have thought that 1/4" or 5mm was fine. Tyre walls do ripple but don't generally catch and lock up the wheel. The race boys will tell you that the faster you go the thinner the tyre gets due to centrifugal or centripetal force. One of these anyway.  Just keep and eye open for serious rubbing marks on the tyre and inside the guard.

And the narrow mudguard will fit the wider forks if you use the bridge for a narrow fork and 'adjust' it outwards.

Been there, done that.

All this was brought about because in 1964 Norton thought a wider section front tyre, or knobbly tyre, would look great on the bigger Dominators. So if you run a larger section front tyre you won't be able to fit narrow forks/ fork bridge or mudguard.

Peter

 


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