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Clutch drag on my 51 ES2

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I've recently completed a rebuilt of my lovely old 1951 ES2, Plunger frame.  A rebuilt gearbox and renewed primary drive was part of my project.

The clutch and gearbox seem to be working nicely but I have more clutch drag than expected. 

In neutral, on the center stand,  the rear wheel spins freely,  though touching the toe of my boot to the tire stops it easily.  Its spinning much faster than any old bike I've had and frankly, I expected there to be zero clutch drag after this rebuild.

Am I expecting too much ?

New corks and new clutch plates thoroughly cleaned and checked for true and everything seemed as it should be.  adjusting the clutch springs seem very arbetrary...tighten them "home" as instructed in the manual

Perhaps this is as good as one can expect from these clutches ?  

Obviously,  none of the 1940s or 50s Norton manuals mention clutch drag...probably it was considered normal ?   I can live with it for sure.

Any suggestions on what I might try ? 

I am not eager to dismantle as I've only reached 150 miles on the break in period and rapidly reaching the end of seasonal weather window.... I just want to keep driving it and worry about the clutch drag later.

that said, perhaps there is a simple fix ? Perhaps I should I drain the primary oil and try automatic trans. fluid ?

Any suggestions would be gratefully received

Grant MacNeill,  Toronto

 

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..shimming the springs til you get an even throw-out at the pressure plate. It will help some. Driving it for awhile will bed in the friction plates and take the high spots off also helping.

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I would say that clutch drag was an accepted norm  on most brit bikes  but that the scarcity of traffic meant that it was not a big problem in days gone by. Some makes did better with dry clutches sealed in housings (my Rudge does not drag.)  With extra attention to detail  and quality parts (!) a good clutch can be achieved but it may take some time and experimentation .( only took me 24 years , a new center ,spider ,plates ,special rollers and a Dial gauge).Making the clutch pull lighter was another whole saga .

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On the upright and lay down boxes when the clutch is operated, the thrust is taken by the bronze thrust washer between the mainshaft and high gear. This can cause the rear wheel to turn  on the stand. Release the clutch and the wheel may slow or remain stationary when brakes are applied. The AMC box is different because the thrust is absorbed by the right hand mainshaft bearing.

The acid test is finding neutral from first with the engine running. If yes, all is good. If you can't, stop the engine, and retry. If you can then find neutral, the clutch is dragging. 

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What you are experiencing is the main shaft of the gearbox spinning inside the output shaft and tending to turn the output shaft and hence the rear wheel. It's pretty normal and in a way is a good sign that your wheel has little drag. The clutch is fully engaged so can't be dragging. 

Clutch drag is when you have the bike in gear with clutch disengaged and you struggle to find neutral or in extreme cases the bike tries to move. 

Personally I wouldn't be concerned by what you're experiencing. 

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Hi Grant

It doesn't sound like clutch drag at all to me, it's gearbox drag!  The clutch cannot be dragging if you're in neutral as you say because the clutch is fully engaged and spinning with the engine.

Clutch drag is when the bike tries to inch forwards when in gear with the clutch pulled in, or when coming to a standstill and you can't get neutral.

If you're expecting the rear wheel to stop spinning when on the stand, in neutral with the clutch pulled in, I think that's a big ask! The true test is out on the road.

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.. Ian and Bob said. Perfectly normal, and not clutch drag at all.

Of course it is possible that the clutch does drag but that would have different symptoms. Come back when you've tried riding it. Did you replace the bronze thrust washer and the associated roller retaining washer when you rebuilt the box as these are common causes of clutch drag?

ps the clutch screws need to all be tightened down fully. Unlike other clutches, the pressure plate is forced to lift square as it is lifted by the mushroom headed thrust pin.

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My quick test for clutch drag is to put the bike in gear with the engine running and try to paddle it backwards. It shouldn't really be any or much harder than if it is in neutral.

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Thanks to everybody: I can always count on the NOC members to provide useful and informative answers...well done !!

I understand now that I've been confusing clutch drag with the gearbox tendency to spin the wheel and no, I did not replace the main axel thrust washer…only the adjacent rollers.  It amazed me that a 70 year old gearbox still worked so well. I only needed bearings and bushes.

I do find that sometimes it won’t shift up to 3rd…then a minute or two later it shifts normally up through 3rd and 4th.  I’ll give it another 200 miles, change out the gearbox oil and if problems persist, I will post another request for advice on the NOC forum

Grant,  The Twelfth Fret Guitar Shop,  Toronto

(photo of my ES2 before rebuilt at the family homestead in Freeport, Nova Scotia)

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... you didn't change the thrust washer it's worth checking for end float on the main shaft. When the washer and its associated roller washer wear it means that you lose quite a lot of motion in the clutch operating mechanism as the first part of movement is just taken up by closing up the clearance.

 


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