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A small step backwards?

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Seduced by the cherry-red Atlas on the cover of this month’s (Oct 2022) issue of The Classic Motor Cycle, I was very happy to read the 8-page feature on the bike. Well illustrated, and finishing with a road test of the bike in question, it had been rebuilt by its previous owner from a 1962 Atlas fitted with a later 1968 engine.

The article included quite a good potted history of the genesis and development of the 750, but I was surprised to read the following.

“There was not enough room between the cylinders....to simply bore them out....to 73mm. So Hele had to move the block back some 0.01” to provide room; creating a desaxe arrangement as it’s called, when the cylinders are offset relative to the crankshaft”.

Is this correct? I’ve never seen that in print before in any of the books or articles I’ve read over many years regarding the 750’s.

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There are a small number of references to it on this site. Something about moving it back so the bigger bores clear the camshaft and dimensions of the timing case could stay the same.  But 0.01" (10 thou) must surely be wrong? That's only a fractiom of an overbore.  Is it 0.1"? 2.5mm sounds like it might be useful.

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It also means that when the pistons are at the top of the bore the crank is not at tdc . So there are some small changes to ignition and valve timing . 

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Paul Dunstall offered big bore conversion kits to turn both 650 and 750 Norton motors into 810cc monsters. Owners had to bore out the mouths of their crankcases so that the replacement cylinder would fit inside. This in turn did make the top of the crankcases thinner and therefore slightly weaker if the engine was tuned further.

On the 750 engines, because the crankshaft centre line had been moved slightly rearwards, the ignition timing had to be reduced from 32* down to 28* BTDC.  The Desaxe' conundrum.

On the 650 engine, stepped studs were used on the crankcase flange to cater for the rear mounting studs  being closer together compared to those on the 810 barrel base flange. 

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I puzzled over this point all evening, as it just didn't add up. Barrel to camshaft clearance makes just a tad more sense. I kept going back to the article to see if I'd misread it, but no. 0.01" so yes just ten thou, less than a points gap and as thin as a fag paper isnt going to provide enough meat for 20/40/60 thou overbores, never mind an 828.

And besides, physically moving the barrels back alone simply cannot increase the distance between the fixed centres of the two bores: it would work only if a single barrel was moved relative to the other, and so increase the distance between centres, albeit marginally.

I'd like to get to the bottom of this and get back to Classic Motor Cycle: once these "facts" erroneously get into print, they can become set in stone. The author, Steve Wilson, is not on the staff but is credited as a "regular contributor"

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As I understand it, and forgive me if I am wrong, I have never had an Atlas but a few bits have passed through my hands, moving the barrels backward shifted the widest part of the bores to a point in the crankcase where they could be moved apart sufficiently to be bored out to 73mm, plus oversizes.

The best way to see this, I think, would be to look carefully at a spigotted Atlas head, the "half-moon " recesses show how the bores were offset to the combustion chambers.

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... many ill-informed bits of journalese have been absorbed into the general "wisdom". However I have no knowledge of this particular change. One thing that does strike me is that if the barrels were moved back significantly the geometry of the camshaft / followers would also change as the centreline of the followers would no longer be directly above the camshaft centreline. But I have no idea what if any effect this may have.

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My own engine bits are all in storage and not readily accessible, however I know that my own Atlas barrels are a lot heftier than the various 88/99 barrels I have, and have a visibly larger fin area for more cooling.

The 750 barrels are simply “bigger” overall, having expanded (like my waistline!) to accommodate the necessary changes others describe above, not just from the increased bore dimension. The centre line of the barrels had to be set back relative to the crankshaft centre line to permit those clearances, rather than just a need for a bigger bore per se. That could have been achieved within the 99 barrels, there is enough meat between them, but this would give rise to the issues previously mentioned. So the operational geometry of the cam/tappets is therefore unchanged, but yes TDC is no longer the same for the crank and the pistons due to the desaxe effect, hence the ignition timing alteration. And pushrod selection from a mixed box of spares to be done with caution and measurement I think!

Have I got this right now?

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One thing that does strike me is that if the barrels were moved back significantly the geometry of the camshaft / followers would also change as the centreline of the followers would no longer be directly above the camshaft centreline.

You are assuming the whole barrel got moved backwards, but it would be easier just to add meat to the barrels at the rear and move only the bore centres back and keep the cam followers etc in the same place. Looking as both 650 and 750 heads together would show which solution they used.  

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Thanks all, your responses to my initial question have been very interesting and informative. I have looked again at the article, and whilst the paragraph could have been worded a little differently, in fairness to Steve I will give his opening sentence in full.

“There was not enough room between the cylinders as currently arranged to simply bore them out from the 650’s 68mm to 73mm.”

Digesting your comments, the “currently arranged” bit can be seen in a somewhat different light. The key takeaway for me seems to be changes to the opening and alignment of the crankcase mouth, as is evidenced in the 2 differing base gaskets (ie 500/600/650 vs 750/850), rather than shifting the barrels back alone enabling their boring out. So I shan’t be sticking my 850 barrels on that old set of dynamo cases just yet!

That is what I love about these forums (fora? Whole new discussion!). Despite my 50 or so years of a love of all things Norton, there is a huge well of freshly tapped information on here. Long may it continue, and thanks to everybody who contributes to it.

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The barrels were not really moved anywhere.  It was the centre line of each bore that move slightly rearwards to accommodate the larger bore of the 750. I think that you will find that the front edge of each cylinder liner is in the same position in the 600, 650 and 750 engines.  All the  head studs / bolts in front of the spark plug keep the same location relative to each other.

Nobody has yet mentioned the 850 barrel which has even bigger pistons.  Now where was the cylinder centre line on that engine? As this engine used a version of the 650 crankshaft the bore centres must have been even further behind the crankshaft.

Now the 'killer' point which very, very few people know about. In 1961, inconsistent machining of the 650 & 88SS engine pushrod tunnels was causing problems with the thicker SS rods wearing themselves out inside the tunnels. The factory solution was to thicken up the outside of the front of the pushrod tunnel so that the inside of the tunnels could be widened. This in turn led to the followers moving forward by around 1/16". With flat feet followers this has no effect on valve timing but what happens if the round version is used?

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.... how can moving the barrels back have an effect on the "room between the cylinders"?

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reply from Steve Wilson, 

The info re moving the block back came from an interview with Hele in Motor Cycle Mechanics magazine, April 1977, principally about the projects he was working on for BSA/Triumph which never came to production; the piece was titled “Paper Tigers”.

 

dave

 


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