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Dominator 7 Head Removal

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Hi

Ive got a Dominator 7 which hasnât run since 1964(according to the tax disc)

I couldnât remove the cylinder head, so tried to turn the engine but the pistons were seized. So, after copious amounts of penetrating oil and some patience I managed to free them up. I hoped turning the engine over would allow the valve springs to push the head off. However the valves just cheerfully nodded their heads at me.

I took off the head and barrels together but this hasnât helped to remove the head.

Any suggestions that donât involve starting the bike or even turning it over - gearbox is off

Thanks

Dlug

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Are you certain that you have removed all TEN fixings? Including that one underneath at the back?

It sounds a bit late for string down a plug hole ( on compression so as not to bend a valve).

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I used to put a bit of 2"x 2" under the exhaust port and give it a whack , carefull of fins which are brittle. As David says ,count the fixings in case you have missed one. Put the whole thing in a bucket of diesel for a few weeks. Its likely that its seized on the front 2 studs. Is the center front bolt out? Where are you?.

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Previously robert_tuck wrote:

I used to put a bit of 2"x 2" under the exhaust port and give it a whack , carefull of fins which are brittle. As David says ,count the fixings in case you have missed one. Put the whole thing in a bucket of diesel for a few weeks. Its likely that its seized on the front 2 studs. Is the center front bolt out? Where are you?.

Yes Iâve tried hitting it with a drift, no luck it does seem really solid. Iâll try some diesel. Iâm in Northampton J15 M1

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Doug. i did the same thing i thought i had removed all the nuts. not the case i had missed two i had to make something up to remove them i hadn't got a suitable socket bar that would do

Attachments barrel-jpg
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When you have soaked the top end for a while, you will want to drift the head off the barrel. They will need to be firmly attached to something. Maybe bolt it back on the crank cases?

Paul

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Barry.....that's the best use of a piece of Renolds chain I have seen for years. Certainly beats trying to use one on a set of sprockets.

One tip worth trying........soak the whole lot in a large tub of cola (or similar) for 24 hours. Being a mild acid it actually disolves a very thin layer of metal and the rubbish causing chunks to stick (seize) together. You will be surprised at how good this trick of the trade is for helping to release jammed iron joints.

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Previously Barry Carson wrote:

i did the same thing i thought i had removed all the nuts. not the case i had missed two i had to make something up to remove them i hadn't got a suitable socket bar that would do

But that's a 15mm socket! Take 100 lines "I must use Whitworth sopanners on my Norton" and go to the back of the class!
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Philip. i did actally use the chain as a tool. the thing i noticed when i filed it down to fit in the socket it didnt put up much of a fight it was like filing a piece of brass.

Ian. i have removed the metric size it says 5/16 whitworth around the other side of the socket. hope ive redeemed myself laugh

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The mild acid in cola drinks is phosphoric acid. It is a lot cheaper to buy it in a form made for the job. I find Jenolite is a good phosphoric acid derusting agent. If you try to buy it from motor factors, they will try to sell you Kurust, a milky liquid which doesn't do it for me. I have to get them to order the Jenolite for me and wait.

Paul

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The acid approach should be followed, I had the same problem removing mine after 40 years and removed the bolts and tried a block of wood under the exhaust ports. It did work but it took half of the spigot off one barrel. I had to turn filler rings for the head and mill the remains off the top of the barrel. Wish that I had tried the coke trick it would have saved a lot of time.

(Always wonderedwhere the expression de-coking came from)

Dick

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hello so you not tried warming it in the oven in oil bath or large roasting tin on 200 degrees for 20 mins and hit the port hold with a leather hammer never use a steel hammer on engines yours anna j

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hello so you not tried warming it in the oven in oil bath or large roasting tin on 200 degrees for 20 mins and hit the port hold with a leather hammer never use a steel hammer on engines yours anna j

 


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