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Comedy brakes

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I have a SLS brake on two bikes and a TLS on another , I am often tinkering and usually manage to keep the efficiency up . However the TLS has had new "superior" linings fitted and will lock up on first application but refuse to do much else. A brake on a refurbished (by a well known expert ) 650 gave me a nasty fright when unloading backwards down a steep ramp when it exhibited absolutely zero retardation in reverse.  Perversely my 99  with unknown autojumble shoes  will stop dead  in reverse but only half hearted in forward motion. If I park my low milage Renault van on a slope after a hot drive its likely to take itself off for a drive when cooled off !!.  I need to get a grip on things. Anchor and a chain ?? ,After "expert" recall attention to the hydraulics at the renault dealership the brake/ clutch pedals would  drop to the floor as if tired out. Needless to say thats the last time they will touch it !. Anyone fancy  a lift or pillion ride with me??.

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My TLS has linings from Norton about 15 or 20 years ago, so they are asbestos free.  It snatches dangerously just after I leave the shed if it's been laid up for a week or two, or of it's been wet.  I have to apply it as I ride up the straight road until it clears.

A fortnight ago it did the same after was caught in the rain on my way home.  It either slipped or snatched.  Scariest trip...low speed, driving rain and only the back brake.

Today's task...remove wheel, clean dust, and improve the chamfer on the leading edges.

Does anyone have suggestions?  Would a very much longer chamfer help to reduce snatch, even if there's a bit less effective braking area?  Or even something simple like better return springs?

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Get a Honda? ,    After my experience with the Renault , I contacted a senior guy in Renault ( friend of friend)  with a short list of potential issues that I had heard about and asked if he could check with his tech guy what to look out for.  After a pause for thought he said he would get back to me if  they needed any advice! . Not sure if he was joking or serious.  

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“Perversely my 99  with unknown autojumble shoes  will stop dead  in reverse but only half hearted in forward motion.”

 

That usually means the trailing shoe is contacting the drum before the leading shoe.

Have you seen this in the manual?

“”

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Hydraulic brakes that 'go to the floor' is air in the system, just needs bleeding!! I have always chamfered the leading edges of drum brakes. Some years ago when I first had the TLS Commando brake and was totaly un-impressed with its rubbish performance (seeing how good the SLS is) I phoned the factory, they advised me that the large central hole was there to allow for centralising the brake plate. But the TLS has adjustment on the brake rod for that!!  So I had a bush made to reduce the hole dia, much better. Then another thing we find is that when adjusting the TLS with the rod, they shoes don't come on together-you can get them on at different times depends which 'spanner' you pull on first/most. All proves the need for a stiffening plate. But there has also been the realisation that the TLS shoes are narrower than the SLS ones!! Seems a backward step.

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Hi Michael, About 10 years ago i had an engineer friend open out the brake plate as suggested. It was completely ruined by that and was scrapped as it would not release cleanly. So anyone thinking of doing that be prepared by organising a spare plate first. Luckilly i had a very scruffy spare plate that came off a Dunstall bike with tatty ugly air scoops . It turned out to be the best SLS i have used . Its on my 99 and hopefully will be back to rude health once I swap the shoes over and put the thickest shoe on the leading position, something I regularly do but I have been too busy working on other members problems !.

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Hi Al , I had not noticed that TLS shoes are narrower,  as you say not much of an improvement on the SLS unless fitted with the stiffning plate . Renault offered to fix the van problem for free but as they created it  my attitude is why give an idiot another chance to cock up something else ?. I found a very steep slope and parked the van angled and worked both pedals slightly and the air bled itself out . Apparently a well known problem with the Renault  and Vauxhall. Perhaps I should write a service sheet For Renaults use.!!

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Regarding adjustment of TLS.  I set my adjuster rod length on the bench.  Adjusted until both shoes started to move at exactly the same instant.  Then mounted it on the bike, giving a good hard pull on the brake lever before tightening the spindle.  MOT inspector was very impressed by its performance.

The book method of using two spanners to hold the shoes on and adjusting the rod to fit doesn't work for me because (unlike the author of the Book) I don't have three hands.

I'm not aware they are narrower, but the last shoes I had professionally lined came back 1/16" narrower due to over enthusiastic trimming by the firm that fitted them.

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“ i had an engineer friend open out the brake plate as suggested. It was completely ruined by that”

I attacked mine with a file and nothing was ruined. Seems unlikely that all the 1964-on backplates were ruined either.

Athough the bigger spindle hole did allow centring, removing lining material from the trailing edge of the trailing shoe has made a bigger improvement to the brake.

I’m not recommending you do anything mad like this.

 

“”

 

 

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I have already tried that Michael, probably helps if you don’t swap shoes like I do , it achieves a similar result by increasing the wear on the trailing shoe and keeping the pressure on the leading shoe which does most work.

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I don’t know if your brakes work or not.

”my 99  with unknown autojumble shoes  will stop dead  in reverse but only half hearted in forward motion.”

“swap shoes like I do , it achieves a similar result by increasing the wear on the trailing shoe and keeping the pressure on the leading shoe which does most work.”

Good luck anyway.

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hello,

on the Norton SLS brake, its a pity that the brake shoe securing bolts swivels couldnt be made adjustable eccentric so to be able to centralise the brake shoes.

 

barry

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Hi Michael, the brakes work. just surprised how good in reverse . Its just not normal. As a young man i perfected the circus  tricks of riding a cycle while seated facing backwards and with a fixed wheel i could also ride backwards while seated normally. Not sure i could do it now at 78 on a motorcycle  and I would need a badly timed 2 stroke motor to enable the use of the gears in reverse and some big bar mirrors !. Being serious now, brakes that work in reverse would be very usefull if you get baulked and have to stop when going up mountain hairpins like the Alps .Not a big  issue if you have disc brakes but SLS dont hold and holding the rear brake on does not allow you to change gear into first.!. Usually you roll backwards into a bank and fall off.Guess how i know !!

I have seen that grabbing on first use after a layup described as "Early morning keenness" in drum braked cars.

Due to a thin layer of run on the inside of the drum, which has a relatively high coefficient of friction compared to shiny steel. The rust wears off very quickly.

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Hi Steve, I agree that an almost invisible layer of rust will cause grabbing , but the Atlas will do it every day and the 99 not at all even when left in my damp shed!. There is obviously some other factor in play  in addition .   What fun we have with old bikes!.off to the shed now to swap my brake shoes over and see if stopping going backward can be transformed into stopping in the usual direction . —- later, can’t see anything unusual except the linings are very “full” and barely fit in the drum , and nowhere near run in yet . 

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I once had an MZ ES250/2 (the one which looked like it was wearing a 1950s TV set as a headlight)  which my late brother-in-law had rescued from a skip, they had a reputation for lousy front brakes but by careful setting up, making the shoes fit the drum and ensuring that the rather short internal actuating lever was at 90 degrees to the cable as it bit I got them to work extremely well, this made me wonder...

I fitted my turned front shoes onto a rear brake plate (which had a normal, external lever of generous proportions), made a torque arm which clamped on to the front swinging arm and fitted a modified Lambretta cable, and the brakes were SUPERB, one of the best drum brake set-ups I have used, then, having run out of things to play with on it, I sold it to a bloke from York who wanted to have it in hif front room ( it takes all sorts...).

The point is, there are very few drum brakes which cannot be made to work reasonably well, if in good condition and properly set up, conversely, any good drum brake can be made useless if carelessly  or negligently treated.

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... the 7" SLS front brake on my ES2 is fine. Of course it won't stop on a sixpence but I think it would match the 30ft from 30mph that used to be the standard. I've had both brakes relined by Villiers Services with their high friction woven linings, as I have other bikes and all have worked well after careful setting up. Of course these linings would not stand up to repeated heavy use, but that's not what I need.

One point on my front brake is that I have a handlebar lever with 7/8" pivot-to-cable distance which of course gives more leverage than the commonly fitted 1.1/16" type.

Some years ago I rebuilt an Ariel Arrow and these were renowned for having bad brakes. However, again, Villiers Services linings, a 7/8" lever and careful attention to bushes etc resulted in a perfectly acceptable unit.

 


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