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Barrel repair

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I have a stripped thread on my Commando barrel. Specifically the 3/8 stud between the barrels.

Is it possible to drill and tap for a helicoil? Will the cast iron require any special precautions or tools?

If its not a "diy" fix, what needs done to repair it.

Thanks in advance

Dave

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... he was talking about the one between the pushrod tunnels. The one you need a slim 3/8" drive socket to get at. There isn't a lot of meat at the bottom here and it often breaks through into one or other tunnel but a helicoil should have enough at the top end to hold. The main issue would be getting it true with the existing hole.

In reply to by ian_soady

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Thanks, it is the one at the top. Drilling and tapping shouldn't be a problem as I can set it up in my bench drill. I was more concerned about the cast not being able to be tapped.

 

 

 

 

 

 

 

 

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Cast iron is easy to drill and tap, the high carbon content acts as a lubricant (but still use one on the tap) and the swarf is a fine powder so a good vacuum after the thread is cut is a good idea. 

Thanks all.

I didn't realise that the thread was BSC. I was just going by the exploded-parts list on the Norton site.

I haven't pulled the barrels yet and would have checked when I did. But its good to have a sanity check.

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Helicoil is the way to go. I have done this before no problem.

Paul

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About 30 years ago I fitted a Recoil insert  for one of the cylinder base studs on my 99 ,  Still working perfectly , still have the kit, probably never use again. What size is it? Where are you based Dave.?.

 



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