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Sprocket extraction

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In order to fit my side stand to my Norton 650SS I needed to remove the primary chain case complete with inner part of the case. Therefore sadly I am having to remove the clutch and the alternator. However all went well until I attached a socket puller onto the engine crank end sprocket ; struggle to no avail. Please can anyone tell me how to remove this sprocket with or without a sprocket puller ; I have tried heating the sprocket but alas no movement. I am beginning to feel that I have missed something that I needed to remove first although I have worked as two manuals have suggested.

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Have you used penetrating oil first? The puller screw lubricated? Could help a bit. Don't know if it is like swearing in church, but when the puller is tightened as much as you can,a hefty hammer blow on the end of puller screw usually loosen the sprocket. The shockwave helps overcome the static friction.

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The sprocket can be super tight,  The best puller to do the job is an orriginal Bracebridge St one , RGM have some , Not a new type  they are useless.  Not easy to spot on the webbsite, not dear, get one.  Heavy solid and small 2  leg ,also usefull to pull main bearing off crank. Grease nose do up firm and clout with hammer. Heat can help. If I can find the ref no I will post.

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Under primary area    .tools   item067500  £22  plus del, vat etc.  Not in general tools !!.  Likely to fly off with a BANG !! ,  be ready for that.   Duck.

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Mine was a terrible job. Some have reported leaving a puller on overnight and coming down in the morning and finding it on the flow with a lump knocked out of the brick wall of his garage.

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Slacken the nut one or two turns before applying the puller. Do not remove. That way the sprocket & puller can't fly too far when it lets go.

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... putting a mild steel spacer on the end of the crank to avoid burring the centre on the shaft. Brass is a bit soft as the puller needs to be done up tight as said.

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Thanks Robert Tuck for advice and just ordered the RGM puller . The puller I using currently is bent sideways under strain so hopefully the RGM one will do the job.

Thanks Ian about the idea of reducing collateral damage from forceful release . Leaving nut on.

Getting my side stand on is proving to be troublesome but never mind as it all adds to education.

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When you use the puller spend some extra time to ensure the jaws get right into the sprocket and put a cable tie or big  worm clamp round it.

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Great news as having the right tool like you suggested the sprocket came off with ease. Now I cannot get the alternator surround cover off which lies beneath the sprocket. I am frightened to use force as I think the cover is aluminium and hence too soft to accept an extractor. Any ideas please 

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Hi Roger,  The alternator stator housing is fixed to the engine with 3  (if I remember !)  allen head countersunk set screws , With the correct ( whitworth  !) key they usually come out ok. The housing may be stuck to the engine case with some sealant,  which could be anything ,possibly something wrong    no nails ? !!  The primary inner case is also screwed to the engine  with a paper gasket and possibly more gooooooo-------.

 


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