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How to adjust ignition timing

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Hi all - in anticipation of getting my reassembled mag back I took a look at the section on ignition timing in one of my handbooks. This one was Haycroft's Book of the Norton (8th Edition 1957). I have done this before (set the timing) but thought I'd just have a "refresher" look. I quote from the appropriate section: "Next engage top gear and move the ignition lever to the fully advanced position. Then slowly turn the engine with the rear wheel until the piston is exactly at top dead centre (TDC). Remove the sparking plug .....and insert a thin rod.....through the plug hole. Scratch a mark on the wire at TDC then scratch another mark at 7/16" (or whatever) above the first mark. Rotate the engine very slowly BACKWARDS until the top mark occupies and just passes the position previously occupied by the bottom mark. Now turn the engine very slowly FORWARD until the top mark exactly occupies that position. The piston obviously has now descended to the ignition advance setting with chain backlash removed (by turning the engine FORWARD)" Am I going nuts or something? Surely if I rotate the engine forward with the rear wheel the lower run of the two chains will be tight and the upper runs slack. This means that when the piston is driving it has to travel a tad more to take up the slack in the upper runs so the timing will be slightly out. Where am I going wrong in my thinking? Perplexed George
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Not sure which engine you are working on, but if the engine is rotated forward, it will turn the mag in it's normal direction and take up the slack in the timing chain and any related timing gears. And yes you are going nuts, but you are not alone. Furthermore, speaking from experience, it doesn't get better with age.

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Thanks for that, Ken. It wasn't the timing chain I was fretting about, it was the primary. The bike is an ES2 so, from the primary side, the engine rotates a/clockwise. hence my long diatribe above. Cheers, George
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The primary (drive chain) is irrelevant, isn't it? The aim of the mythical Mr Haycroft (he who wrote expert testimony about every British bike on the market for 50 or more years) was to make sure the timing drive is all tight.

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Previously George Phillips wrote:
Thanks for that, Ken. It wasn't the timing chain I was fretting about, it was the primary. The bike is an ES2 so, from the primary side, the engine rotates a/clockwise. hence my long diatribe above. Cheers, George
The drive chain and primary chain don't enter into the equation when rotating the engine to set ignition timing. You only need to worry about the play in the timing chain and any backlash in the pinion gears that drive the timing chain. Same as if you were turning the crankshaft with a wrench. Rotate the engine in the opposite direction of normal rotation past whatever timing mark you are using and then rotate the engine forward (normal direction of rotation) just up to the mark. This will (more or less) tension the timing chain in the correct direction and take up any backlash in the pinion.
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Got it! The penny's dropped. Doh! I was hooked n the drive side slack. Of course it is the timing side. My apologies all round. George
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No need to apologize. We all get to have our turn. When you set everything, if you are off a degree or two, you can adjust things a bit by opening or closing the point gap. Just a bit though, you want to stick as close as possible to whatever the recommended gap is. Opening the gap will advance the ignition and closing it will retard it.

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Except you won't know if you are a degree out if you are sticking a rod down the plug hole! I used a timing disc on the engine sprocket and a dial gauge with the head off. But to be honest I don't think these engines are that fussy, someone else suggested taking the max advance a couple of degrees further so you can adjust the timing on the run to suite the conditions. You soon get the feel for when it's running right.

dan

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Dan is right George. It is a simplistic explanation in the book to turn the engine with the rear wheel until you find tdc. At what may feel like tdc with a bit of wire down the plughole can be 3 or 4 degrees out. You need a timing disc, find approximate tdc, and ideally, but not necessarily, the head off. I have the tools to do it both ways if you want to borrow them.

Cheers. Ian

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I timed it last time with a (home made) timing disc with 47deg (from memory) marked on it but I didn't want to go to the faff of removing the p/chain-case cover and engine sprocket bolt. The footrest retaining nut (or the long bolt) is a bit iffy and the fewer times I remove it the better. I agree the rod method is crude. My calcs show that 1/16" out is equivalent to about 2.9deg when measured from TDC down. I think I'm talking myself into remover the ruddy p/chain-case cover! George
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George,

If you've got a manual advance and retard mag then this becomes rather academic. So long as you set the lever to fully advanced when you set the ignition that'll do fine as you can play around with the A&R lever as the load on the engine changes. These engines are very forgiving as they are low compression, unless Mike Pemberton has worked his magic on it!

I've always used a wooden skewer with the two marks for TDC and 5/8" BTDC for my timing, but it is fitted with a copper wire loop to stop it falling down the plug hole!

Just do it and ride it!

Phil.

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Agreed that the rod down the plug hole does not give TDC very well - but for a relatively long stroke British single it's a pretty good way to identify degrees BTDC. And avoids all the practical issues of removing primary chain case and then working out how to attach a degree disc when there isn't enough thread left on the crank - or even if there is I don't have the correct size nut.

Not only that - but we don't necessarily know which came first out of the factory development shop. Was the height they found best then converted todegrees to satisfy new-fangled ideas, or were degrees converted to height to be helpful to ownerssetting things up in the street?

And as Dan says - you can always set it a bit 'too far' advanced so you can retard it a touch on the road.

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Another pitfall with sticking a rod, or bit of wood down the plughole is that it goes in at an angle; unless you have a centre plug head; in which case your 5/8" marking on the stick is not 5/8" btdc on piston travel, so you will be retarded; no offence meant!

All this 'oh it is near enough for a long stroke low compression single' can leave you with a hole in your piston. You know what they say - if a job is worth doing it is worth doing properly!

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Previously George Phillips wrote:
I timed it last time with a (home made) timing disc with 47deg (from memory) marked on it but I didn't want to go to the faff of removing the p/chain-case cover and engine sprocket bolt. The footrest retaining nut (or the long bolt) is a bit iffy and the fewer times I remove it the better. I agree the rod method is crude. My calcs show that 1/16" out is equivalent to about 2.9deg when measured from TDC down. I think I'm talking myself into remover the ruddy p/chain-case cover! George
What about using one of these? It's for a different motor, so it is too big to work on a Norton crank, so haven't tried it (on a Norton). It is on an expanding mandrel that slips into the oil passage in the end of the crank. Not sure you can buy one, may have to get one made. Turning the engine with the rear wheel is a pain, but works eventually. You still have to find TDC, but I've had luck doing it with a soap bubble. Again it's a pain, but can be done with practice. If you are going to make a habit of doing this, I would make a piston stop (set at whatever you require BTDC) next time you do have a degree wheel on there. Use and old spark plug body without a washer, so you get some consistency. Perhaps not as accurate as other methods, but it works just fine.Attachments timing-disc-2-jpg
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That's a great idea, Barry. I've got some circular fridge magnets that I could doctor. If it saves all the primary side coming off it can't be bad. I already have the timing side off. I also lke th idea of the "piston stop". Once made it's there for future use. George
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Just had a quick glance, barry, and found the obvious! I can't do it from the timing side as all the gubbins has to be back on to get the mag to turn. Doh! I'm still kicking against removing the p/chaincase cover so will resort to the stick-in-the-hole but may tech it up a bit for accuracy. George
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Thats the advantage of the the one on the mandrel. Again, I haven't tried it on a Norton, but used it yesterday on a another British bike. You just remove the oil quill or oil feed to the crank on the timing side and slide in the disc mandrel and snug it up. Here is one example of how to make a piston stop. http://www.voc.uk.com/net/docs/3.6/3.6-287-10.pdf

 


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