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Atlas oil pump and starting queries

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Hello everyone,

After 20 years in storage I decided to revive my trusty old 1963 Atlas as a last COVID project - it needed a lot of work to counteract the impact of the Atlantic sea air… She is now re-registered here in Ireland and nearly ready for the road, just the tank (respray to original silver, tank sealer and new old badges) and a few minor issues left, for some of which I would appreciate some technical advice. 

Twenty years ago and less than 5,000mls since, the crank was submerge arcwelded and machined to std and the crank cases were welded and planed, all by Norvil together with new barrel liners and std pistons. I also fitted a six-start oil pump and an external oil filter at the time, although I am now considering to switch back to the original three-start one as I noticed that I still have the spiralled rocker spindles and the head oilways were not widened at that time.

My questions are: I don’t know if the conrods shells which were fitted are the later ‘holed’ ones and I don’t really want to take everything apart again. Is there a starvation risk using a three start pump if I have the holed shells? Or should I keep the six start pump and fit flat spindles? Having read various posts about pros and cons of the two types of pump, I am a bit confused…

My second issue is that the bike is hard to start when warm and I suspect that timing and carburation are the main culprits. The refurbished K2F magneto (used with N6C plugs) is set to 32° but I assume with flat rather than dished pistons (I assume Commando ones) I really need to set her to 28°? Twin Monoblocks are fitted with 250/1.06/20 jets and apart maybe from the size 3 slides these seem pretty correct to me. Pilot screw is 1.5 turns from tight, is there a rough guide for the throttle stop?

Any advice is much appreciated as I am keen to get back on the road after all these years!

Holger

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I think I would just try it.  But back the timing to 28.  Mixture could be a bit rich , slides could be a bit low. Try a couple of turns on the throttle stops.  The low pressure return feed could be restricted a bit if needed. 

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Unless your Atlas has been fitted with the much later conrods, with oil bleed holes on the top shoulder, big-end shells with holes in them should not be a problem.  If you fit 6 start oil gears to the earlier Atlas engines you end up with a win / lose situation. The extra oil pressure is handy at low engine speeds and the oil filter will impede the return slightly which helps push oil up the low pressure return feed to the rockers. The downside being the oil pressure release valve will tend to kick off sooner with higher revs and dump lots of the excess oil into the timing cover.

You probably will need to adjust the ignition timing to 28* BTDC.

What size Monobloc Carbs have you fitted? A 1963 Atlas should be sporting a couple of 389s with much larger main jets. Probably 360 main jets with an air filter, larger without. A pair of smaller 376 carbs with 250 jets would struggle to breathe.  See attachment which shows suggested carbs and settings for various Norton Models.

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Many times this has been condenser in the magneto, or a break down in the winding's. Once the machine has been layed up for many years this is highly likely.

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Thanks, that’s all good advice. I suppose the right thing to do really is to remove head and barrel and check what conrods and shells are actually fitted. If they both have holes (Norvil changed one of the conrods during rebuild, so they might be different) and oilways are clear, I leave the six-start pump, fit flat spindles and maybe restrict the return feed to the rockers a little. If not, or only one is holed with clear oil way, I think my best option is to close off the two by turning the shells and go back to a three-start pump. Does that make sense? Will I be able to ‘feel’ a clear oilway in the rod and shell with a pin or do I need to strip the cranks too, which would mean taking the engine out of the frame?

Carburettors: they are matching 376s - I guess at some stage taken from a 650ss, hence the 250 jets, which your list confirms, Philip. The slides are good, so I don’t want to invest into a new set or carbs, if I can avoid it, but I have 280 and 320 jets, which I can try. There were a lot of carbon deposits in the head, possibly caused by the wrong jetting?

Magneto: I recently sent it off to get tested and rebuilt, but apart from deposits on the contacts it was apparently still in good working condition (I had it completely rebuilt shortly before laying-up the bike). That said, I am not sure if it was tested under hot conditions, so the condenser might be an issue. I see if changing timing to 28º makes any difference, otherwise I get it rebuilt.

 

Btw, Robert, that is still the first rev counter cable I fitted - it survived nearly 12000mls against the laws of physics, even with the heavier pipes! But the current rev counter which is fitted is a 4:1, so I will switch clock and possibly cable soon, which might be less forgiving. I haven’t found a later timing cover with 90º drive yet, do you know of any other solutions?

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Some Manxman and Atlas Big bore pipes  were  bent inwards to give space for the r/c cable, I have a set on my Atlas but I also have the 90 degree set up. I still think I would run it for a while with the current set up. If is smokes a lot and does not clear up after its run in then  think again. Another option might be just fit the larger capacity pump with 3 start gear set (which could be already fitted)and maybe get the oil pressure reading checked to see its enough. It may be possible to take off the head/barrels and look at the drilled rods ,apply oil at pressure to the crank end and see what transpires. I love an experiment !.

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Holger

As Al suggests it sounds like a case of the above. I had this with my 650SS and my 500 Dommie, both of which would regularly get me 20 miles from here and then develop a misfire, stop, and wouldn’t re-start. The condensers on a K2F had a limited life, and heat seems to provoke their failure mode. Replacements sometimes aren’t up to snuff and can also fail. I went Lucas Rita and then finding them sensitive to battery voltage ultimately fitted modern BTH mags, which are fit and forget. They cost about what I believe a recon of a K2F would cost if it needed a rewind and was done right. I decided to bite the bullet and eliminate an old mag and an old charging system as variables. I have BTHs on a 650SS, a standard-ish 88 and now an 88SS and they’ve been really good. OTOH, if it’s sparking when hot the starting problem is probably not the mag, although only swapping it out would tell you for sure.
 

Re the six start pump I would agree with Bob and try it with the scrolled rockers and low pressure feed. My 650 had the plain rocker shafts but the low pressure feed, so, I suspect, a mixture of low pressure and higher pressure parts. After a valve guide came loose and the others were v worn (at which point I discovered the plain rocker shafts) I obtained a head with good guides, put scrolled rocker shafts in, retained the low pressure style feed with what I suspect is a high pressure pump, and it has been fine. I read somewhere that John Hudson, no less, stated that this arrangement, six start pump and low pressure feed to head, was OK, so I tried it.

Excess carbon on the piston could be worn valve guides - I had to have mine done on all three bikes.I’m hoping that the scrolled spindles will mean more oil mist around the head and less wear on the guides, but time will tell.

Phil

A very useful document. I’ve often wished there was more info about the alteration to make to these jetting figures when fitting air filters, as this information is hard to come by.

 

 

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Hi Russel,

I checked out the BTH website and I like the idea of electronic timing control on a magneto. As you say it would rule out the magneto as the main culprit and their K2F alternative seems a good compromise between reliability and keeping things traditional. At £780 (plus unknown but likely horrendous customs charges for us in Ireland), however, it is not an option at the moment, but possibly in future. In the meantime I am wondering if anyone (Al?) has any experience with the Brightspark EasyCap condenser replacement? It seems a logical maintenance solution for the condenser issue…

Robert, do you know if the ‘bent’ early Atlas pipes are still available anywhere? I haven’t come across any suppliers listing them, but noticed a request in the Parts Commissioning Forum which sounded like a similar item. Is that the same and is that going ahead?

As you both suggested I try running her as is but I will check the top end and particularly the valve guides regularly. I wonder if the increased oil supply to the rockers from the high capacity pump will actually increase carbon deposits.

Thanks again,

Holger

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I think Al Oz was correct to suggest the condenser being the culprit if poor hot starting.

The answer to that is the 'easy cap'  from Brightspark.

http://brightsparkmagnetos.com/easycap/index.htm#:~:text=Universal%20EasyCaps%3A%20The%20%27Universal%27%20EasyCap%20is%20an%20ignition,be%20shaped%20to%20fit%20wherever%20the%20space%20permits.

I had the same problem on my 16h, but not any more.

And what's this with a she motorcycle? 

 



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