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1946 Model 18 Naive questions

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Hello  I think these are naive questions but i know little about Nortons (re-joined the club tonight).  In connection with re-commissioning a 1946 Model 18 I bought a few years ago.  It has sat with an empty oil tank, engine understood to have been rebuilt.

1)  How is oil fed to the rockers / valve guides?  (I'm used to Triumphs...)  Can I squirt any in without lifting the top or 'side part of the rocker box?

2)  I'm pretty sure the sump is full of oil but would like to put more in.  Is the most accessible way to remove the drive side engine breather and squirt in there?   I will also loosen what i believe to be the drain plug - not a bolt on the base of the crankcase as shown in my 1948-1949 spare parts list, but a screw-headed bolt on the side of the timing side crankcase - to check oil.

3)  Good spark, re-furbished carb.  Anyhng else I should check before trying to start the bike?

Thanks, Robert

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With engines that have stood for many years its usual to drain the engine and try to introduce some oil to the cams ,valve gear  crank and piston . An expert on M18 engines will be along soon.

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Hi Robert,

   Welcome back, it's less than 50p a week ! No expert, but some of this might help.

   The engine is a dry sump design so there should be a miminal amount of oil in the sump when the bike is running. Unfortunately these 75 year old pumps usually allow oil to drain from the tank into crankcase, so if you leave the bike any length of time, draining the oil will be a regular chore unless you fit a tap or one-way valve. Before you drain the oil out, kick the engine several times to splash oil around and be careful with the drain plug as this has a fine thread in aluminium and can strip easily. There is no direct oil feed to the valve gear on these engines and lubrication is by oil mist from crankcase pressure up the push-rod tubes. Remove the inspection cover and, as Robert says, pump a few squirts of oil as near the valves as possible and some down the tubes. While there, check the tappet clearence with the push-rods free to rotate with no up and down movement.

   Next, remove the spark plug and put 2 squirts of oil down the bore. Take off the primary chain cover inspection cap and check the chain tension and check oil level is up to the level plug. Do the same with the mag chain and oil, and check the gearbox oil level. Oil tank should be at least 2/3rds full. Make sure there's no old petrol in the tank and the taps both run free with fresh petrol. Lightly flood the carb and close the air lever, bring the piston to near the top of compression stroke using the de-compression lever. These bikes are fitted with tight-wire advance magneto, so set the lever at the half-way position and when the bike starts pull the lever tight for advance.

 

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If the engine has drained its tank into the sump  then  be gentle if turning it over as it can  be damaged. Conversely  the big end and bearings  will have had  a good soak in oil and may have been preserved. When the riding season ends I try to change the oil to remove all the old contaminants so the engine is protected during the layoff,  which may turn into many years !.

Thanks for all your replies.  More confident now.  Sump was not full, it had clearly been drained.  After filling tank, I will kick-over the bike until oil starts coming out of the sump plug (screw on side not base of crankcase - like my 1948 parts list - on that vintage), then refit and kick-over some more. Have squirted oil into pushrod tubes, valves as far as possible and cylinder.  Good spark, so once throttle, mag & choke cables and new oiltank feed washer arrive, I hope the bike will start.

(I rebuilt the upright gearbox - with aid from the WD 16H manual I found online - seems to select gears.  Still need to fill with oil.)

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Bike now running!  Not dead easy to start, I think the pilot jet adjustment is not quite right.  A decent spark but perhaps not quite strong enough.  Sounds good, even with the massively long silencer there is a ‘crack’ as you rev it.  Sounds a bit like a Brooklands can.  I guess it is straight-through.

 


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