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Weird Valve Timing - Norton 19S

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I have just finished rebuilding a 1957 19S bike and engine but can't start it. New valve gear, piston, rings, carburettor and a professionally refurbished magneto. Compression is colossal, without the valve lifter it easily supports my 15 stone. Using normal valve lifter starting technique the best I can achieve is the occasional back fire through both carb and silencer and lots of kickback on the starter. Retarding ignition up to the point where it won't fire at all doesn't improve the latter. Bump starting impossible as compression just locks the back wheel. I have three other Norton Singles and can usually start all without any problem.

Ignition timing is spot on when fully advanced, tappets set to freely rotate at TDC with no vertical movement, pinion timing marks all line up as they should do.

The next obvious check was to measure the actual valve timing. The inlet valve opens as it should 11/32" (27?) BTDC however the exhaust was not closing until about 60? ATDC. Suspecting an incorrectly marked pinion I refitted it three teeth out on the marking and this achieved the correct balanced timing.

I have a spare 19S engine on the bench so as a double check removed the exhaust cam/pinion from that to compare - they seemed identical. Fitting this in the bike engine however gave exactly the same effect, it was necessary to offset the teeth by three to get the correct exhaust valve closing.

I then tried both exhaust pinions in the spare engine with the timing marks set up normally to match all pinions and this gave correct valve timing, put them back in the bike engine and they both require a three tooth offset. This just can't happen ! Any suggestions really welcomed.

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Greetings,

Have you checked the crankshaft pinion? Some have X 3 key ways to enable such an offset......

Good luck

Rgds Steve

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Could be that your mag internal timing is not the best , if you retard to what would normally be a good starting position and you don't get a worthwhile spark ,so you then advance to a good sparking position and its too far advanced. try closing down the points gap . Could be a wrong points base or a missing /worn key.

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Maybeit it is time to give Mike Pemberton a call. His contact details are conveniently on the back of the Apirl Roadholder.

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Thanks Steve I'm aware that pre-war engines without pinion marks have the 3-key half-time pinions, I have acouple of 16Hs, great fun timing ! The later singles have just the single key and can only be fitted one way, at TDC key way at 6 o'clock, timing marks at 10 & 2 o'clock. Photo below shows my setup with exhaust pinion fudged to give correct exhaust valve closing on this engine.

Robert, the magneto gives a nice fat blue spark at the correct position, it was refurbished by a well trusted and respected mag man.. Possibly I wrote too much, first para was just to show the process in discovering my timing anomaly. There may be other factors affecting starting but the crux of my query is to try to find why two seemingly identical timing pinions give standard timing on one 19S engine but require a three tooth offset on the other.

Attachments fudged-exhaust-pinion-jpg
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Hi Pete, I've not come across anything like this but here's a thought: Could there be something astray with the exhaust tappet on the engine in the bike? It is the only thing I can think of that might be different between the 2 engines. The Maintenance Manual & Instruction Book for '57/'58 states that "inlet & exhaust tappets should not be interchanged" (Page 14, Para 23).

I think Mike Pem has mentioned that the keyways in the camshafts are not always machined correctly, which would throw the timing out but would expect that to have the same effect on both engines.

Have you tried to start the engine once you have made the 3 tooth offset?

Cheers, Ian McD

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With the valve timing 25/30 before and after and the spark around TDC it should not be kicking back unless you are being a bit of a wuss with the kickstart! My Ulster had a terrifying kick untill I found the right method. If it has good compression then carefull use of the lifter is needed.

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Hi Pete,

It sounds like you have 2 inlet marked cam wheels on both inlet and exhaust. This is quite possible as the gearwheels can easily be pushed off the camshafts and swapped. I have had teeth strip on these gears in the past so anything could have been changed by previous owners. I don't know if this is the reason, but worth checking. I think after all this time the timing marksshould only be a guide and you should check with a degree disc just to make sure.

Regards, Richard.

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I have thought a bit more about the tappet idea and (before someone else says) it is probably rubbish! Although the advice on not interchanging is given in the book the inlet and exhaust tappets have the same part number so really not possible to affect valve timing. Richard's suggestion of a swapped cam seems feasible but still doesn't explain why the timing marks are correct in one engine but not the other. It might be worth comparing the 2 half-time pinions. I am now thinking that the dots on those wheels may be in different places with respect to the keyway. If the engine runs OK with the 3 tooth offset probably best to add another mark to the gear and keep a record of which is the correct one for your engine.

Ian McD

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If what I have suggested regarding the dot position wrt keyway is correct then I think the inlet timing should be affected as well. From memory the keyway for the half-time pinion is at either tdc or bdc so it should be possible to check the dot position without removing the pinions.

Ian McD

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Have you tried using a degree wheel to check your cam timing? I installed a set of Mike Pemberton's racing cams in my own model 19S and used the degree wheel to dial them in while ignoring the little punch marks on the gear wheels.

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Hi Peter did you find an answer to the valve timing issue ? I have the same thing on a 19 engine I purchased and suspect it is the position change on the half time pinion that will be the answer as the exhaust is closing slightly to early , but the inlet is spot on .

Eric .

 


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