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engine sprockets

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hello,
i am having trouble fitting the correct engine sprocket on my dynamo 88 engine. it jams halfway
i have a larger 22 tooth sprocket and it fits snugly and there is about a 1mm between the 2 inside bore.
why the difference in size and  is it unwise to dremmel the tight sprocket to fit?

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Are you possibly trying to fit a sprocket from a Norton Single???
These look the same, as those for a twin, but have a slightly smaller taper.

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hi philip,
thanks for reply. if you have a 19 tooth or 20 tooth engine sprocket for a twin i could do a straight swop.
alternatively i can run with a 21 tooth sprocket that fits on my dynamo 88 but will the gearing be too low?

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The correct engine sprocket is 19T. A good 88 might just cope with a 20T but with a 22T 4th gear would just be an overdrive.

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Gordon 
I dont have a twin, but I expect it will pull a22T engine sprocket if it has a smaller gearbox sprocket - its easier to change the engine sprocket than the gearbox! But it might make kickstarting harder
Dan 

Hi Dan,  strange as it may sound fitting a bigger engine sprocket actually makes it easier to kick over as you are gearing down from the k/s perspective. Helps if you are fighting a big motor .

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the 21 tooth engine sprocket fits perfectly so will just have to give it a go.
no 18 tooth gearbox sprocket amongst the gash .

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Hi Eddie,

   The mainshaft sizes are.....OHV and SV =1"  OHC = 1+1/8"   88 + 99 = 1+5/32".  You cannot grind this bigger free-hand as the taper is a precision fit to create an interference fit between both tapers. A 21T will give you about 4.5 to 1 top gear which will be good for high speed cruising, but smaller for local roads.

 



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