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1936 Model 18 Compression Test

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Hi I have just done a compression test on my 1936 Model 18. Although it starts well it will not get much above 45 miles per hour. The results are 110psi. Am I to assume this is too low? I kicked it over enough with the throttle wide open. I could just about walk away after finishing the test. I know need to work the other leg out.

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I'd say that was fine for a 6(ish): 1 compression ratio.I would expect to see a multiple of atmospheric (say 15 psi) and the compression ratio so I wouldn't expect it to even be that high.

I must say I've never tried a compression test on a kickstart bike (or actually, anything else) as I don't think I could kick it hard enough for long enough.....

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Previously ian_soady wrote:

I'd say that was fine for a 6(ish): 1 compression ratio.I would expect to see a multiple of atmospheric (say 15 psi) and the compression ratio so I wouldn't expect it to even be that high.

I must say I've never tried a compression test on a kickstart bike (or actually, anything else) as I don't think I could kick it hard enough for long enough.....

No its not something I would like to repeat but I really wanted to know where I was with the engine.

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According to Bacon the CR for that year is 6.2 so at a simplistic level (ignoring losses and the fact that it was a cold engine - presumably) you would get 14.7 x 6.2 = 91.14. Makes 110 psi (gauge - I assume) very reasonable. You will have to look elsewhere for the lack of performance!

George

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The compression test is 'adiabatic'. That is - effectively no heat loss owing to the short test duration. So the hot gas inside tries to expand, so you get significantly more than 6 to 1 pressure increase. So that's why yours is over 90 (6x15) psi. Anyway it looks OK.

If it used to run OK, I'd suspect something simple- like partly blocked main jet or slide not fully opening. If it's never run properly, then ignition timing might be too retarded. With manual lever you can always set it a bit more advanced than the book, and retard it a little if you need to. I have a paint mark on the book figure. Although it's only a 16H, it goes a lot faster than 45mph. Different books have different values, so I pick the most advanced. Our fuel octane rating is much higher than in 1938.

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HI thanks for your reply's. It's good to know my 110psi is acceptable. The reason for my initial look into this is it's lack of power around the 45mph mark. I don't know the history of the bike it was an import within the last 2 years. I have fitted a brand new 276 Carburettor and had the mag rebuilt. Timed to 42 deg BTDC. So I thought I would do a compression test so I can decide weather or not to do a top end this side of winter. Looking at my plug after a 8 mile run it looked very slightly on the lean side and it was border line but after looking online for a new plug the Champion D16 does not seem correct for the bike. Could this contribute to a lack of top end power? She starts first kick and ticks over beautiful.

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If you are getting 45mph with the throttle wide open it could be a problem with the main jet or possibly the needle position, or a fuel blockage?

George

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Out of interest,Steve, I found the following: Carb settings for 16H 1933/37: Type, 76; Size, 1" ; main jet, 160; Slide, 6/4; Needle position, 3. Hope this helps a bit.

George

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This is my next job. To play around with the carb settings. I have not touched any of it since it came from Burlen I wanted to see how she ran and what the plug looked like.

Previously George Phillips wrote:

Out of interest,Steve, I found the following: Carb settings for 16H 1933/37: Type, 76; Size, 1" ; main jet, 160; Slide, 6/4; Needle position, 3. Hope this helps a bit.

George

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For top speed, most of the carb settings are irrelevant. Just the main jet (and the needle correctly clipped). Is there a blocked gauze filter in the tank? Or has the jet come unscrewed? Is the carb slide going all the way up? The air slide must be clear of the throttle passage or your plug would be black.

It's not likely to be the type of plug. The wrong one might foul up or burn, but that doesn't seem to be your problem. The plug itself might just be faulty but seems unlikely if it starts easily and does not misfire. Have you checked the Green Spark Plug site?

If it starts easily, it's not likely to be the magneto either, unless it does not re-start when hot. But the ignition timing might have slipped. That happens...

I find earplugs make my bikes go much faster.

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Thanks David, there is another option I may just be not be showing who is boss Laughing

Previously David Cooper wrote:

For top speed, most of the carb settings are irrelevant. Just the main jet (and the needle correctly clipped). Is there a blocked gauze filter in the tank? Or has the jet come unscrewed? Is the carb slide going all the way up? The air slide must be clear of the throttle passage or your plug would be black.

It's not likely to be the type of plug. The wrong one might foul up or burn, but that doesn't seem to be your problem. The plug itself might just be faulty but seems unlikely if it starts easily and does not misfire. Have you checked the Green Spark Plug site?

If it starts easily, it's not likely to be the magneto either, unless it does not re-start when hot. But the ignition timing might have slipped. That happens...

I find earplugs make my bikes go much faster.

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Hi Steve,

The easiest test of the engine compression is to stand on the kick-start lever, this should hold your body weight for a couple of seconds before the gas escapes. Are you using your advance/retard lever correctly? This should be a tight wire advance on your bike, there was a thread on this last month. The other options for the poor performance could be slipped timing as David pointed out or valve timing slightly out. You don't have to strip the engine to check this, just take off the primary chain cover and main-shaft nut and fit a degree disc, get TDC through plug hole and check ignition and valve timing. Your bike should do at least 75mph in top (4th) gear with a 20 or 21 tooth engine sprocket.

Regards, Richard.

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Hi my bike has a slack wire for advance although it is the correct magneto and I have read it should be tight slack. The advance retard is working as it should beacuse it speeds up in the correct direction and was timed with this in mind. I will check the timing again. Should I advance slightly more then what was given when new to take into account modern fuel?

Previously richard_cornish wrote:

Hi Steve,

The easiest test of the engine compression is to stand on the kick-start lever, this should hold your body weight for a couple of seconds before the gas escapes. Are you using your advance/retard lever correctly? This should be a tight wire advance on your bike, there was a thread on this last month. The other options for the poor performance could be slipped timing as David pointed out or valve timing slightly out. You don't have to strip the engine to check this, just take off the primary chain cover and main-shaft nut and fit a degree disc, get TDC through plug hole and check ignition and valve timing. Your bike should do at least 75mph in top (4th) gear with a 20 or 21 tooth engine sprocket.

Regards, Richard.

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Fuel cap breath hole was blocked. This may be why I had fuel dripping down the side of my tank when It was less then half full.

Previously terence_terrell wrote:

Dare I mention the fuel cap vent. Give it a poke.

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Previously steve_burden wrote:

Hi my bike has a slack wire for advance although it is the correct magneto and I have read it should be tight slack. The advance retard is working as it should beacuse it speeds up in the correct direction and was timed with this in mind. I will check the timing again. Should I advance slightly more then what was given when new to take into account modern fuel?

Hi again Steve,

The ignition timing will be a bit trial and error depending on which petrol you use as ethanol and benzene were used pre-war before tetraethyl lead became the norm. I would try the standard 45 degrees and see how it goes, theengine should run at a fast tick-over fully advanced or fully retarded, so if it cuts out either way should give you an idea which way to move it.

Regards, Richard.

Previously richard_cornish wrote:

Hi Steve,

The easiest test of the engine compression is to stand on the kick-start lever, this should hold your body weight for a couple of seconds before the gas escapes. Are you using your advance/retard lever correctly? This should be a tight wire advance on your bike, there was a thread on this last month. The other options for the poor performance could be slipped timing as David pointed out or valve timing slightly out. You don't have to strip the engine to check this, just take off the primary chain cover and main-shaft nut and fit a degree disc, get TDC through plug hole and check ignition and valve timing. Your bike should do at least 75mph in top (4th) gear with a 20 or 21 tooth engine sprocket.

Regards, Richard.

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Thank you Richard. What Joy re-timing again ð? will give the 45 deg a go and see how she runs. Other then this lack of top end she pulls like a train from the off.

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Steve - you might already know - a quick check of timing is simply to see if the mag contacts open on full retard close to TDC. But if it 'pulls like a train from the off', it doesn't sound like timing can be far out. Didn't you just say you found the tank cap vent hole blocked? And is the main jet clear and correct size?

As Richard says - slack wire advance is non-standard - I wonder why, and are you sure someone changed it? The racers liked it so they didn't necessarily lose if the wire snapped...

With these old long stroke engines, piston drop is as accurate as you need to be to measure advance angle, and it's a lot quicker and simpler to do.

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I think it wasn't only racers who liked it. Tight wire advance can easily slowly retard as you ride along unless you have the friction screw very tight......

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Hi David, I have not checked the main jet as it came brand new from Burlan, yes I know you should never assume... will take a look at it the week end and make sure its clean as well as i'm not sure in how many years this bike has done any mileage. Yes the cap was blocked after a comment on this thread about it. The 2 times I have been out on it i came back with petrol deposits down the side of the cap. Been out this morning for around 5 miles and no deposits. I did not have chance to get it up onto the 50+ roads but from 0-40 I really have to keep an eye on my speed as it gets there so quick. I just need to sort out my dragging clutch. had new springs good plates adjusted correctly but drags when hot. Lots of threads on here so I will take a good read the weekend and get her out onto more spirited roads see how she performs. She may just be loosening up after many years of inactivity. I have not touched the top end apart from valve clearances as I wanted to have a play first.

 


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