Hello all
18 months or so after taking on my 650ss I’m almost at a point where I can wheel her out and get on the road. It has been, as the youth say these days, ‘a journey’.
Happily for me the bike started first kick (!) and seems to be running strongly and smoothly with a healthy tick over at around 800 rpm. My other half says the bike sounds ‘lusty’ so that’s clearly a good thing. The ignition and carb settings seem fine, and oil is returning to the tank in reassuring quantity and seems to be getting up to the head as well.
So thanks are due to all who helped get me this far, many of you are on this forum. Obeisance is also due to all the YouTube ‘experts’ and a special mention for Mr Mick Hemmings and his various DVD’s.
So far I’ve not been able to put her into gear as I don’t have a working front brake and I have visions of that ending badly! A new cable has been ordered from Venhill. Whilst I wait for this, I’m trying to sort the inevitable hum-drum issues such as oil leaks from the primary case and making sure everything is tight where it should be, and loose where it needs to be.
Next steps will be to venture out onto the King’s Highway. I don’t have a long drive or anywhere else to try the bike out. It’s not an option to chuck her in a van and find an abandoned car park. I’m not far from some quiet country lanes and this will have to do. I still have to get here however.
Now that I’m almost ready to pull away I’m starting to overthink this. This is after all my first Norton restoration, and my first ‘big’ restoration ever.
Does anyone have a check-list for commissioning a bike in these circumstances or have any wise thoughts before I pull in the clutch and engage first for the first time? Yes – it’s road legal - taxed and insured - before anyone asks.
Thanks
That is looking very nice…
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Thanks Tony - I think I…
Thanks Tony - I think I should be able to do that and not crash through the shed wall. Hold my beer....
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Very nice machine.
It's always a point of trepidation hen you take the machine out for the first time. As above stopping is as important as starting.
- Open the throttle fully to ensure it closes cleanly, moving the bars to ensure cable is not fouled.
- Before you take to the road recheck tyre pressures, surprising how they can leak down if the valves have been out and not spun .
- Once it's running...
- ensure you can select gear and then find neutral, first and second and back to neutral.
- Again, turn the handlebars from side to side to ensure the throttle is not affected.
- Make sure you can stop the motor either with key or kill button.
- Warm the motor well before you set off.
- Make sure the rear brake lever is not set too high, you don't want to be locking up the back end when you react.
- Do some manoeuvres in your area, stop, start, left and right circles. Accelerate, decelerate, brakes should be rubbed up under power to clear the surfaces before braking the machine to a stop. Listen and identify abnormal sounds
- Now go around the machine checking for leaks, loose items, clearances to mudguard when suspension is loaded, chain tension is set right.
If all looks good take it for a longer run, paying attention to the machine more so than the journey. Let someone know where you intend to go, take a few adjustment tools and your mobile phone.
The acid test is the next days run. When you bring the bike out for the second day, check for floor stains, fuel, oil etc. then go around the machine and check all is secure, exhaust system nuts and joints esp, then start her up.
All well? Off you go for a few heat cycles then do spanner checks weekly until you stop finding movement.
Enjoy it, she's a beaut!
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Thanks Jon - good advice. It…
Thanks Jon - good advice. It's one thing running on tickover in the garden and completely another putting the engine under load. I'll let you know how I get on.
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Looks like you are missing…
Looks like you are missing some key safety components .. Front mudguard stays.
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Thanks Rob - just checking…
Thanks Rob - just checking that the new tyres don't rub on the mudguard and it's very close. I may need to use a later version and bridge but need to see how she moves first. Good spot though!!
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Retention the Head and Exhausts
Kit,
I'd also like to mention retorque the head and exhaust roses after the first 3 start up and cool down cycles, then after about 500 miles, you will get a feel for it when the nuts are no longer loose.
Remember to check the tappets if you need to do up the nuts more than about half a turn. Definitely check them after 500 miles.
Don Anson
Melbourne.
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Small World
Mention above of 500 miles is very apt as this Norton 650SS was dispatched from Bracebridge to the dealer Alec Bennett in Southampton. Bennett's had a long association with Norton motorcycles and supported the local Thruxton 500 mile race each year until the late 70s and possibly 80s.
This 650SS was from one of the last batches of Nortons built at Bracebridge. By January 1963 the factory had shut down and production transferred to AMC at Plumstead/Woolwich.
Of possible interest......the very last Nortons constructed, at Bracebridge, were a large batch of 122SS, fifteen Model 20 Atlas, three Manx Singles and two Navigators. A single Atlas engine was also shipped off to McCandless in Belfast. I wonder what the brothers did with that motor???
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If you want to try putting…
If you want to try putting it in gear without the front brake you can put the front tyre against a wall
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Wow….
Wow - that's fascinating! Thanks for that. I knew the bike had gone to Southampton from new but (plot twist) it was originally an 88 frame. At some point since 1963 the original engine was replaced with a 1966 650ss bottom end and head grafted onto some 99 barrels.
The head has been racing and was at some point drilled for lock wiring the exhaust roses, and I do have an original front brake hub which was also professionally modified for performance with three air holes. See photo. I assume this must have been with a TLS brake but sadly this hasn't made it with the bike.
Frankly the whole bike gives off a bitsa vibe and it's not exactly clear how I refer to her - is she an 88SS or a 650ss or is she a plain Norton 650? A Bracebridge frame with a Woolwich engine? FrankenNorton perhaps? Answers on a postcard......
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It’s what it says in the log book.
I trust you checked details against the paperwork. I had a model 50 slimline in a 650SS coded frame. All details matched the paperwork but the18 code was on the frame. Many are built up in similar fashion to yours so it doesn't make it any less of a joy. There were no TLS brakes on this age of machine. When you do your checks, remove that green wire around the footrest. Looks like you may have held up the brake pedal with it during assembly. Is the rear mudguard split at the tail? Intentional or progressing fault? Grips are with controls for lights and indicators, are you wired for indicators? (I see something on the headlamp ear). A good feature for modern riding.
cheers
Jon
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Silencers unless well…
Silencers unless well secured have a tendency to work loose,and i prefer to have them secured by a substancial pillion rest , which acts as a tell tale by revolving if loose . The small bolt fitted will give little warning before it falls off.
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Your top front crankcase joint stud is missing.
I hope all the others are in situ.
Edit, the top rear stud appears to be present.
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Thanks for all the feedback
Thanks for your comments. Some of you are very observant! In no particular order:
Jon - The green item is a rubber band and prevents the brake pedal impacting the footrest nut. The brake arm needs to be fettled (heated and straightened probably) and put into final positions but I'm still working out where works best for me. The rear mudguard is slightly creased but not split and looks a lot worse in the photo. The bike needed a complete electrical overhaul and now uses the Motogadget system with a bespoke wiring harness, LED lights and mini indicators.
The bike did not come with pillion rests and her indoors says she won't be joining me. I'll bear in mind your comments about securing the exhaust Rob - for now though they are nyloc'ed and thread locked.
Alan - yes the top front stud is missing - it feels like it must have sheared off. I am happy for now that it's not an issue and the engine is very well supported at this point. It is on my list for a bottom end rebuild as and when time and funds allow.
I'm in the process of RTV'ing the tin chain case to stop the oil leak and the new front brake cable has arrived and fits nicely. If the weather holds I'll try and get her out this weekend. Wish me luck!
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That is looking very nice.
You say you have not put it into gear. How about making sure the back wheel is off the ground and going through the gears that way?
Assuming you have checked everything appears to be where it should be, my best advice would be to pull away in first, then stop!. It is always more important to be able to stop than to go.
Then whatever you do, do it gently and with caution.
I am sure it will be great, enjoy.